Water vending system

• US 4,801,375 A
• Filed: 02/17/1987
• Issued: 01/31/1989
• Est. Priority Date: 02/17/1987
• Status: Expired due to Fees

• Current Assignee: Cuno Incorporated (3M Company)
• Original Assignee: Cuno Incorporated (3M Company)
• Inventors: Padilla, James M.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US07/015,693
• Time in Patent Office: 714 Days
• Field of Search: 210/100, 210/103, 210/104, 210/106, 210/110, 210/116, 210/128, 210/129, 210/134, 210/135, 210/137, 210/138, 210/141, 210/143, 210/195.2, 210/257.2, 222/640, 222/641, 222/644, 222/108, 222/189, 222/190, 364/479
• US Class Current: 210/100
• CPC Class Codes: B01D 61/08 Apparatus therefor
• CPC Class Codes: B01D 61/12 Controlling or regulating
• CPC Class Codes: C02F 1/441 by reverse osmosis
• CPC Class Codes: G07F 13/00 Coin-freed apparatus for controlling dispensing or fluids, semiliquids or granular material from reservoirs
• CPC Class Codes: G07F 13/025 wherein the volume is determined during delivery

Abstract

The invention is related to water vending systems for the automatic dispensing of purified water from a machine which is preferably activated by coin or other form of payment. Reverse osmosis filtration of local water together with other water treatment operations is used to improve the quality of the vended water. Stagnation of stored permeate is automatically prevented to assure the freshness of dispensed water. The system is designed to reduce the frequency of servicing and the life of components without decreasing the quality of the vended water. In one embodiment the vending system comprises control means for automatically dumping the filtered water stored in a tank in the system if there has not been at least a predetermined number of vends of water within a predetermined period of time. After the storage tank has been dumped the drain is automatically closed and fresh filtered water is produced to refill the storage tank. Another embodiment allows the storage tank to remain at atmospheric pressure at all times thereby preventing leaks due to high pressure or aspiration due to below atmospheric pressure in the system. Contamination of the filtered water in the storage tank by breather air is prevented by ultraviolet sterilization of such breather air continuously before it enters the tank.

Claims

1. A vending apparatus for dispensing water comprising:

apparatus-inlet means for introducing water into said vending apparatus;

module-pump means, having a module-pump inlet and a module-pump outlet, for pumping water to an elevated pressure;

inlet-pump connective means for connecting said apparatus-inlet means to said module-pump inlet;

a reverse osmosis module having a module inlet for introducing water into said module, a semipermeable membrane operable for separating water pumped into said module under pressure into

(i) a permeate containing a rduced amount of solids and dissolved substances, and

(ii) a concentrate containing enriched amounts of solids and dissolved substances,

a permeate module outlet in a first part of said module for removing permeate and a concentrate module outlet in a second part of said module for removing concentrate, said second part being separated from said first part by said membrane;

pump module connective means for connecting said module-pump outlet to said module inlet;

disposal-outlet means, connected to said concentrate module outlet, for discharging concentrate from said vending apparatus to a drain;

water tank having a tank inlet and a tank outlet;

module-tank connective means for connecting said permeate module outlet to said tank inlet;

vend-pump means, having a vend-pump inlet and a vend-pump outlet, for pumping water from said water tank;

tank-pump connective means for connecting said tank outlet to said vend-pump inlet;

dispensing means, having a dispensing inlet and a dispensing outlet, for dispensing water from said vending apparatus;

pump-dispensing connective means for connecting said

vend-pump outlet to said dispensing inlet;

dump valve means having a dump valve inlet and a dump valve outlet;

tank-valve connecting means for connecting said tank outlet to said valve inlet, said dump valve means for shutting off the flow of water in said tank-valve connective means;

discharge means, connected to said dump valve outlet, for discharging water from said dump valve to a drain; and

control means operable for automatically opening said dump valve means by signal from said control means to said dump valve means if there has not been at least a predetermined number of vends of water within a predetermined period of time, said control means also operable for opening said dump valve means for a length of time sufficient to discharge at least substantially all water in said water tank through said dump valve means to said discharge means and thereafter for automatically closing said dump valve means.

2. The apparatus of claim 1, wherein said control means includes means for automatically opening said dump valve means by signal from said control means to said dump valve means if there has not been at least a predetermined number of vends of water from said apparatus of from about 7 to about 13 within a predetermined period of time of from about 1 to about 3 days.

3. The apparatus of claim 2, wherein said control means includes means for automatically opening said dump valve means by signal from said control means to said dump valve means if there has not been at least a predetermined number of vends of water from said apparatus of about 10 within a predetermined period of time of about 24 hours.

4. The apparatus of claim 1, wherein said vend-pump means is operable for activation by signal from said control means;

wherein said control means includes means for automatically preventing said vend-pump means from pumping when said control means opens said dump-valve means thereby preventing water from being vended; and

wherein said control means includes means for automatically permitting said vend-pump means to pump water from said water tank to said dispensing means upon a demand signal from said control means when said dump-valve means is closed thereby permitting the vending of water.

5. The apparatus of claim 1, wherein said dispensing means also comprises a conduit section between said dispensing inlet and said dispensing outlet which is transparent to ultraviolet light of a wavelength effective for bacterial and viral destruction;

and

wherein said vend-pump means is operable for activation by signal from said control means; and

further comprising ultraviolet light source for radiating said conduit section of said dispensing means, said ultraviolet light source having an ultraviolet intensity operable for effecting sterilization of water flowing through said conduit section of said dispensing means;

ultraviolet light sensing means operable for sensing the intensity of ultraviolet light proximate said conduit section of said dispensing means, and operable for sending a signal to said control means related to intensity sensed; and

wherein

said control means is also operable for automatically deactivating said vend-pump means when the intensity of ultraviolet light sensed by said ultraviolet light sensing means is less than a predetermined value.

6. The apparatus of claim 5, further comprising

an enclosure surrounding said conduit section of said dispensing means, said ultraviolet light source and said ultraviolet sensing means, said enclosure permitting the flow of air thereinto;

and

a breather conduit having one end in communication with the top inside portion of said water tank and the other end in communication with said enclosure, said breather conduit for permitting air radiated by said ultraviolet light source in said enclosure to flow from said enclosure into the top of said water tank when water is removed from said tank thereby permitting said tank to be at atmospheric pressure.

7. The apparatus of claim 6, wherein said ultraviolet light source includes means for radiating the air in said enclosure whereby the air contains ozone which enters said water tank thereby retarding bacteria growth in said water tank when said apparatus is in use.

8. The apparatus of claim 1, further comprising:

sump means comprising a basin for collecting water, sump-pump means operable for activation by signal from said control means and having a sump-pump inlet and a sump-pump outlet for pumping water from said basin, low level sump sensor means for detecting water at a predetermined low level elevation in said basin and for sending a signal to said control means of such event, sump-pump connective means for connecting said basin to said sump-pump inlet, and disposal-outlet means connected to said sump-pump outlet for discharging water from said basin and said sump-pump means to a drain;

a housing surrounding said module, said water tank and all of said aforementioned means, said basin being in the lower part of said housing and extending across the horizontal inside profile of said housing such that components between said apparatus-inlet means and said disposal outlet means and between said apparatus-inlet means and said dispensing means are above said basin and also such that the horizontal profile of said components lie within the horizontal profile of said basin thereby allowing water leaked from said components to be collected by said basin; and

wherein said control means is also operable for automatically activating, when water is in said basin at an elevation at least as high as said predetermined low level elevation, said sump-pump means for a period of time sufficient to reduce the level of water in said basin to below said predetermined low level elevation, and for automatically deenergizing said sump-pump means when the level of water in said basin is below said predetermined low level elevation.

9. The apparatus of claim 8, further comprising main-inlet valve means, located in said inlet-pump connective means, for shutting off the flow of water into said module-pump means, said main-inlet valve means being operable for activation by signal from said control means;

and

wherein said sump means further comprises high level sensor means for detecting water at a predetermined high level elevation in said basin and for sending a signal to said control means of such event; and

wherein said control means is also operable for automatically closing said main-inlet valve means and maintaining said valve means closed until said main-inlet valve means is manually reset when water is detected at said predetermined high level elevation in said basin by said high level sensor means.

10. The apparatus of claim 1, wherein said module-pump means is operable for activation by signal from said control means, and

further comprising a prefilter located in said inlet-pump connective means operable for removing solid particles from water;

main-valve means, operable for activation by signal from said control means and located in said inlet-pump connective means, for shutting off the flow of water into said inlet-pump connective means;

pressure sensing means for sensing the gage pressure in said inlet-pump connective means and for sending a signal related to such gage pressure to said control means, said pressure sensing means being located downstream of said prefilter; and

wherein

said control means is also operable for automatically closing said main-valve means and deactivating said module-pump means when said pressure sensing means senses that the gage pressure in said inlet-pump connecting means is less than a predetermined value, while simultaneously permitting said vend-pump means to be activated by signal from said control means thereby permitting the vending of water from said apparatus upon demand signal from said control means.

11. The apparatus of claim 10, wherein said main valve means is downstream of said prefilter.

12. The apparatus of claim 11, wherein said pressure sensing means is downstream of said main valve means.

13. The apparatus of claim 10, wherein said control means includes means for automatically closing said main-valve means and deactivating said module-pump means when said pressure sensing means senses that the gage pressure in said inlet-pump connecting means is less than a predetermined value of gage pressure of from about 3 to about 15 psig.

14. The apparatus of claim 1, wherein said disposal-outlet means has a disposal inlet and a disposal outlet;

and

further comprising module-disposal connective means having a flow restrictive means, wherein said disposal inlet is indirectly connected to said concentrate module outlet by said module-disposal connective means, and wherein said disposal-outlet is connected to said drain;

wherein said vend-pump means is operable for activation by signal from said control means; and

still further comprising purity sensor means, located in said module-tank connective means, for sensing the permeate purity therein and for sending a signal related to such permeate purity to said control means;

flush bypass line having a bypass inlet connected to said module concentrate outlet and a bypass outlet connected to said disposal inlet, said flush bypass line providing a parallel water flow path to the water flow path provided by said module-disposal connective means;

flush valve means, located in said flush bypass line, for stopping the flow of water thereto, and operable for activation by signal from said control means; and

wherein

said control means is operable for automatically opening said flush valve means for a predetermined flush length of time, when said purity sensor means senses that the permeate purity is below a predetermined standard, thereby flushing said module and cleansing said semipermeable membrane while simultaneously permitting said vend pump means to be activated by signal from said control means thereby permitting the vending of water from said apparatus upon demand signal from said control means.

15. The apparatus of claim 14, wherein said control means includes means operable for automatically effecting a second flush of said module if the permeate quality immediately after a first flush is still below said predetermined standard.

16. The apparatus of claim 15, further comprising main-valve means, operable for activation by signal from said control means and located in said inlet-pump connective means, for stopping the flow of water into said inlet-pump connective means;

and

wherein said control means is operable for automatically closing said main valve means and maintaining said main valve means closed until said main valve means is manually reset if after two consecutive module flushes within a predetermined period of time the permeate quality is still below said predetermined standard while simultaneously permitting said vend-pump means to be activated by signal from said control means thereby permitting the vending of water from said apparatus upon demand signal from said control means.

17. A vending apparatus for dispensing water comprising:

apparatus-inlet means for introducing water into said vending apparatus;

control means;

module-pump means, operable for activation by signal from said control means and having a module-pump inlet and a module-pump outlet, for pumping water to an elevated pressure;

inlet-pump connective means for connecting said apparatus-inlet means to said module-pump inlet;

a reverse osmosis module having a module inlet for introducing water into said module, a semipermeable membrane operable for separating water pumped into said module under pressure into

(i) a permeate containing a reduced amount of solids and dissolved substances and

(ii) a concentrate containing enriched amounts of solids and dissolved substances.

a permeate module outlet in a first part of said module for removing permeate and a concentrate module outlet in a second part of said module for removing concentrate, said second part being separated from said first part by said membrane;

pump-module connective means for connecting said module-pump outlet to said module;

disposal-outlet means, having a disposal inlet and disposal outlet, for discharging concentrate from vending apparatus to a drain;

module-disposal connective means for connecting said concentrate module outlet to said disposal inlet, said module-disposal connective means having a flow restrictive means;

water tank having a tank inlet and a tank outlet;

module-tank connective means for connecting said permeate module outlet to said tank inlet;

vend-pump means, operable for activation by signal from said control means and having a vend-pump inlet and a vend-pump outlet, for pumping water from said water tank;

tank-pump connective means for connecting said tank outlet to said vend-pump means;

dispensing means, having a dispensing inlet, a dispensing outlet and a conduit section between said dispensing inlet and said dispensing outlet which is transparent to ultraviolet light of a wavelength effective for bacterial and viral destruction, for dispensing water from said vending apparatus;

pump-dispensing connective means for connecting said vend-pump outlet to said dispensing inlet;

dump valve means operable for activation by signal from said control means and having a dump valve inlet and a dump valve outlet;

tank-valve connecting means for connecting said tank outlet to said dump valve inlet, said dump valve means for shutting off the flow of water in said tank-valve connecting means;

discharge means, connected to said dump valve outlet, for discharging water from said dump valve to a drain;

ultraviolet light sourc for radiating said conduit section of said dispensing means, said ultraviolet light source having an ultraviolet intensity operable for effecting sterilization of water flowing through said conduit section of said dispensing means;

ultraviolet light sensing means operable for sensing the intensity of ultraviolet light proximate said conduit section of said dispensing means, and operable for sending a signal to said control means related to intensity sensed;

an enclosure surrounding said conduit section of said dispensing means, said ultraviolet light source and said ultraviolet light sensing means, said enclosure permitting the flow of air thereinto; and

breather conduit having one end in communication with the top inside portion of said water tank and the other end in communication with said enclosure, said breather conduit for permitting air radiated by said ultraviolet light source to flow from said enclosure into the top of said water tank when water is removed from said tank thereby permittins said tank to be at atmospheric pressure;

sump means comprising a basin for collecting water, sump-pump means operable for activation by signal from said control means and having a sump-pump inlet and a sump-pump outlet for pumping water from said basin, low level sump sensor means for detecting water at a predetermined low level elevation in said basin and for sending a signal to said control means of such event, sump-pump connective means for connecting said basin to said sump-pump inlet, and disposal-outlet means connected to said sump-pump outlet for discharging water from said basin and said sump-pump means to a drain;

a housing surrounding said module, said water tank and all of said aforementioned means, said basin being in the lower part of said housing and extending across the horizontal inside profile of said housing such that components between said apparatus-inlet means and said disposal outlet means, and between said apparatus-inlet means and said dispensing means, and between said tank and said discharge means, are above said basin, and also such that the horizontal profile of said components lie within the horizontal profile of said basin thereby allowing water leaked from said components to be collected by said basin;

a prefilter located in said inlet-pump connective means operable for removing solid particles from a source of water;

main-valve means, operable for activation by signal from said control means and located in said inlet-pump connective means, for shutting off the flow of water into said inlet-pump connective means;

pressure sensing means for sensing the gage pressure in said inlet-pump connective means and for sending a signal related to such gage pressure to said control means, said pressure sensing means being located downstream of said prefilter;

purity sensor means, located in said module-tank connective means, for sensing the permeate purity therein and for sending a signal related to such permeate purity to said control means;

flush bypass line having a bypass inlet connected to said module concentrate outlet and a bypass outlet connected to said disposal inlet, said flush bypass line providing a parallel water flow path to the water flow path provided by said module-disposal connective means;

flush valve means, located in said flush bypass line, for stopping the flow of water thereto, and operable for activation by signal from said control means; and

wherein

said control means is operable for automatically opening said dump valve means by signal from said control means to said dump valve means if there has not been at least a predetermined number of vends of water within a predetermined period of time, said control means also being operable for opening said dump valve means for a length of time sufficient to discharge at least substantially all water in said water tank through said dump valve means to said discharge means and thereafter for automatically closing said dump valve means.

said control means also being operable for automatically preventing said vend-pump means from pumping when said control means opens said dump-valve means thereby preventing water from being vended,

said control means also being operable for automatically permitting said vend-pump means to pump water from said water tank to said dispensing means upon a demand signal from said control means when said dump-valve means is closed thereby permitting the vending of water,

said control means also being operable for automatically deactivating said vend-pump means when the intensity of ultraviolet light sensed by said ultraviolet light sensing means is less than a predetermined value,

said control means also being operable for automatically activating, when water is in said basin at an elevation at least as high as said predetermined low level elevation, said sump-pump means for a period of time sufficient to reduce the level of water in said basin to below said predetermined low level elevation, and for automatically deenergizing said sump-pump means when the level of water in said basin is below said predetermined low level elevation,

said control means also being operable for automatically closing said main-valve means and deactivating said module-pump means when said pressure sensing means senses that the gage pressure in said inlet-pump connecting means is less than a predetermined value, while simultaneously permitting said vend-pump means to be activated by signal from said control means thereby permitting the vending of water from said apparatus upon demand signal from said control means, and

said control means also being operable for automatically opening said flush valve means for a predetermined flush length of time, when said purity sensor means senses that the permeate purity is below a predetermined standard, thereby flushing said module and cleaning said semipermeable membrane while simultaneously permitting said vend pump means to be activated by signal from said control means thereby permitting the vending of water from said apparatus upon demand signal from said control means.

18. The apparatus of claim 17, wherein said sump means further comprises high level sensor means for detecting water at a predetermined high level elevation in said basin and for sending a signal to said control means of such event;

said control means also being operable for automatically closing said main-inlet valve means and maintaining said valve means closed until said main-inlet valve means is manually reset when water is detected at said predetermined high level elevation in said basin by said high level sensor means;

said control means also being operable for automatically effecting a second flush of said module if the permeate quality immediately after a first flush is still below said predetermined standard; and

said control means also being operable for automatically closing said main valve means and maintaining said main valve means closed until said valve means is manually reset if after two consecutive module flushes within a predetermined period of time the permeate quality is still below said predetermined standard while simultaneously permitting said vend-pump means to be activated by signal from said control means thereby permitting the vending of water from said apparatus upon demand signal from said control means.

19. A vending apparatus for dispensing water comprising:

apparatus-inlet means for introducing water into said vending apparatus;

module-pump means, having a module-pump inlet and a module-pump outlet, for pumping water to an elevated pressure;

inlet-pump connective means for connecting said apparatus-inlet means to said module-pump inlet;

a reverse osmosis module having a module inlet for introducing water into said module, a semipermeable membrane operable for separating water pumped into said module under pressure into

(i) a permeate containing a reduced amount of solids and dissolved substances, and

(ii) a concentrate containing enriched amounts of solids and dissolved substances,

a permeate module outlet in a first part of said module for removing permeate and a concentrate module outlet in a second part of said module for removing concentrate, said second part being separated from said first part by said membrane;

pump-module connective means for connecting said module-pump outlet to said module;

orifice means having an orifice inlet and an orifice outlet;

module-orifice connective means for connecting said concentrate module outlet to orifice inlet;

orifice-pump connective means for connecting said orifice outlet to said module-pump inlet and for recycle of concentrate to said module;

pressure regulator valve having an inlet and an outlet;

module-valve connective means, for connecting said concentrate module outlet to said pressure regulator valve inlet;

disposal-outlet means, having a disposal inlet and a disposal outlet, for discharging concentrate from said vending apparatus to a drain;

disposal-regulator connective means for connecting said pressure regulator valve outlet to said disposal inlet;

water tank having a tank inlet and a tank outlet;

module-tank connective means for connecting said permeate module outlet to said tank inlet;

control means;

vend-pump means, operable for activation by signal from said control means and having a vend-pump inlet and a vend-pump outlet, for pumping water from said water tank;

tank-pump conective means for connecting said tank outlet to said vend-pump means;

flow meter means, having a meter inlet and a meter outlet, for metering a predetermined amount of water and operable for activation by signal from said control means;

first pump-meter connective means for connecting said vend-pump outlet to said meter inlet;

post filter means, located in said first pump-meter connective means and having a carbon filter for removal of organic contaminants from water pumped therethrough;

filter valve means located in said first pump-meter connective means for stopping the flow of water therein and operable for activation by signal from said control means;

second pump-meter connective means for connecting said vend-pump outlet to said meter inlet and providing a water flow path from said vend-pump means to said flow meter means which is separate from the water flow path provided by said first pump-meter connective means;

deionization means, located in said second pump-meter connective means and comprising a deionization medium for removal of ions from water pumped therethrough;

deionization valve means, located in said second pump-meter connective means, for stopping the flow of water therein and operable for activation by signal from said control means;

dispensing means, having a dispensing inlet and a dispensing outlet, for dispensing water from said vending apparatus;

meter-dispensing connective means for connecting said meter outlet to aid dispensing inlet;

payment and selection means, comprising a first and second selection devices, and operable for activation by manual insertion of a predetermined form of payment into said payment and selection means and manual activation of one of said selection devices, said payment and selection means upon activation being operable for automatically sending a signal to said control means to activate said vend-pump means and said meter means to dispense a predetermined amount of water, wherein if said first selection means is manually activated said payment and selection means sends a signal to said control means which causes said control means to open said filter valve means, wherein if said second selection means is manually activated said payment and selection means sends a signal to said control means which causes said control means to open said deionization valve means; and

wherein said pressure regulator valve is adjusted to a predetermined gage pressure at the inlet thereof thereby effecting a predetermined percent of concentrate recycle, such that when said module-pump means is pumping water to said module, the percent of concentrate from said module which is recycled back to said module is predetermined, and wherein only one pressure regulator valve is used to effect said predetermined percent of concentrate recycle.

20. The apparatus of claim 19, wherein said flow regulation means includes adjustment means for effecting a recycle concentrate flow through said orifice means of from about 35 to about 95% of the concentrate flow from said concentrate module outlet.

21. The apparatus of claim 19, wherein said flow regulation means includes adjustment means for effecting a recycle concentrate flow through said orifice means of from more than 50 to about 85% of the concentrate flow from said concentrate module outlet.

22. The apparatus of claim 19, wherein said post filter means is downstream of said filter-valve means and said deionization means is upstream of said deionization valve means.

23. The apparatus of claim 19, further comprising

dump valve means operable for activation by signal from a control means and having a dump valve inlet and a dump valve outlet;

tank-valve connecting means for connecting said tank outlet to said dump valve inlet, said dump valve means for shutting off the flow of water in said tank-valve connective means;

discharge means, connected to said dump valve outlet, for discharging water from said dump valve to a drain; and

wherein said control means is also operable for automatically opening said dump valve means by signal from said control means to said dump valve means if there has not been at least a predetermined number of vends of water within a predetermined determined period of time, said control means opening said dump valve maans for a length of time sufficient to discharge at least substantially all water in said water tank through said dump valve means to said discharge means and thereafter for automatically closing said dump valve means.

25. The apparatus of claim 19, wherein said deionization means inlucdes means for reducing the dissolved solids content of vended water to a value no greater than about 10 ppm when said apparatus is in use.

26. The apparatus of claim 19, wherein said deionization means includes means for increasing the resistivity of vended water to a value of at least about 10 megohmcentimeters when said apparatus is in use.

24. The apparatus of clain 19, wherein said deionization means comprises a mixed bed of deionization resins which comprise hydroxyl form strong base alkyl quaternary ammonium polystyrene copolymer and hydrogen form sulfonated polystyrene copolymer.