Force sensitive device

• US 4,801,771 A
• Filed: 10/13/1987
• Issued: 01/31/1989
• Est. Priority Date: 10/13/1986
• Status: Expired due to Term

• Current Assignee: Yamaha Corporation
• Original Assignee: Yamaha Corporation
• Inventors: Mizuguchi, Masaaki, Kuroyanagi, Hirohisa
• Primary Examiner(s): SCOTT, JAMES R
• Application Number:
  US07/107,583
• Time in Patent Office: 476 Days
• Field of Search: 200/5 A, 200/86 R, 200/159 B, 178/18
• US Class Current: 200/86.00R
• CPC Class Codes: G10H 1/0558 using variable resistors
• CPC Class Codes: G10H 2230/255 Spint xylophone, i.e. mimicking any multi-toned percussion instrument with a multiplicity of tuned resonating bodies, regardless of their material or shape, e.g. xylophone, vibraphone, lithophone, metallophone, marimba, balafon, ranat, gamban, anklong
• CPC Class Codes: H01H 13/702 with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches
• CPC Class Codes: H01H 13/703 characterised by spacers between contact carrying layers
• CPC Class Codes: H01H 2203/02 Interspersed fingers
• CPC Class Codes: H01H 2203/058 Contact area function of position on layered keyboard
• CPC Class Codes: H01H 2211/028 Contacts in depressions of layers
• CPC Class Codes: H01H 2231/018 Musical instrument
• CPC Class Codes: H01H 2239/078 Variable resistance by variable contact area or point

Abstract

There is provided a force sensitive device comprising a first conductive layer, a second conductive layer resiliently deformable to come into contact with the first conductive layer, a certain level of voltage being applied across the first and second conductive layers, a plurality of spacing members intervening between the first conductive layer and the second conductive layer and formed of an insulating material, and a resilient top layer of an insulating material overlaid on the second conductive layer and operative to cause the second conductive layer to come into contact with the first conductive layer under a force acting on a surface portion thereof, wherein the contact portion varies in area depending upon a position of the surface portion where the force acts so that the force sensitive device produces the signal having a voltage level which varies depending upon the position where the force acts.

Claims

1. A force sensitive device comprising:

(a) a first conductive layer;

(b) a second conductive layer with an insulative backing layer resiliently deformable to come into contact with a contact portion of said first conductive layer upon application of a force to said insulative backing layer, the magnitude of said force being approximately equal in every application; and

(c) a plurality of spacing members attached to preselected positions of said second conductive layer, respectively, for intervening between said first conductive layer and said second conductive layer and formed of an insulating material, wherein said preselected positions are successively varied in area for variance of the contacting areas of the conductive layers.

2. A force sensitive device as set forth in claim 1, in which said spacing members are arranged in rows and columns and are attached to said preselected positions of said second conductive layer, respectively, said preselected positions in at least one row being varied in area.

3. A force sensitive device as set forth in claim 2, in which said preselected positions in at least one column are varied in area.

4. A force sensitive device as set forth in claim 3, in which each of said spacing members has a substantially semispherical configuration.

5. A force sensitive device as set forth in claim 1, in which said spacing members are integral with said insulative backing layer to form a plurality of depressions open to a surface of said first conductive layer and in which a plurality of strips forming said second conductive layer are respectively received in said depressions.

6. A force sensitive device as set forth in claim 5, in which said depressions are arranged in rows and columns and in which said depressions in at least one row have respective cross-sections classified into a plurality of groups in terms of area.

7. A force sensitive device as set forth in claim 5, in which said depressions in at least one column have respective cross-sections classified into a plurality of groups in terms of area.

8. A force sensitive device as set forth in claim 5, in which said depressions are classified into at least first and second groups, the depressions of said first group being located at a central zone of said insulative backing layer, the depressions of said second group being located on an outer zone of said insulative backing layer, wherein each depression of said first group is different in area from the depressions of said second group.

9. A force sensitive device as set forth in claim 5, in which each of said depressions has a circular cross section.

10. A force sensitive force as set forth in claim 1, in which said second conductive layer is formed of silicon rubber containing carbon particles.

11. A force sensitive device as set forth in claim 1, in which said insulative backing layer is formed of silicon rubber without carbon particles.

12. A force sensitive device comprising:

(a) a first conductive layer;

(b) a second conductive layer with an insulative backing layer resiliently deformable to come into contact with a contact portion of said first conductive layer upon application of a force to said insulative backing layer, the magnitude of said force being approximately equal in every application; and

(c) a plurality of insulative spacing members identical in geometry with one another and attached to preselected positions of said second conductive layer, respectively, for intervening between said first conductive layer and said second conductive layer, wherein said spacing members are classified into more than three groups, every adjacent two of said spacing members in one of said groups being spaced by a first distance different in length from a second distance between adjacent two of said spacing members in another group, every adjacent two or said spacing members in still another group being spaced by a third distance different in length from said first and second distances.

13. A force sensitive device as set forth in claim 12, in which said second conductive layer has a surface classified into a central zone and at least two outer zones and in which said one of groups, said another group and said still another group are attached to said central zone and said at least two outer zones, respectively.

14. A force sensitive device comprising:

(a) a first conductive layer;

(b) a second conductive layer with an insulative backing layer resiliently deformable to come into contact with a contact portion of said first conductive layer upon application of a force to said insulative backing layer, the magnitude of said force being approximately equal in every application; and

(c) an insulating intermediate sheet intervening between said first conductive layer and said second conductive layer and formed with a plurality of through holes each open at both sides thereof to respective surfaces of said first and second conductive layers, wherein said through holes have respective cross-sections classified into a plurality of groups in terms of area.

15. A force sensitive device as set forth in claim 14, in which said through holes are arranged in rows and columns and in which said through holes in at least one row have respective cross-sections varied in area.

16. A force sensitive device as set forth in claim 14, in which said through holes in at least one column have respective cross-sections varied in area.

17. A force sensitive device as set forth in claim 14, in which said insulating intermediate sheet has a central zone and at least one outer zone and in which each of said through holes in the central zone has a crosssection different in area from that of said through holes in the outer zone.

18. A force sensitive device as set forth in claim 14, in which said insulating intermediate sheet is formed of a polyester resin.

19. A force sensitive device as set forth in claim 14, in which each of said through holes has a circular cross section.

20. A force sensitive device comprising:

(a) a first conductive layer formed on an insulating carrier sheet;

(b) a second conductive layer resiliently deformable to come into contact with one of plural contact portions of said first conductive layer upon application of a force, the magnitude of said force being approximately equal in every application; and

(c) a plurality of insulative spacing members attached to preselected positions of said second conductive layer, respectively, for allowing said first conductive layer to be spaced from said second conductive layer, wherein said contact portions of said first conductive layer have respective area classified in terms of area for variance of the contacting areas of the conductive layers with one of said respective areas coming into contact with said second conductive layer.

21. A force sensitive device as set forth in claim 20, in which said contact portions respectively have a plurality of conductive patterns each consisting of first and second strips electrically isolated from each other.

22. A force sensitive device as set forth in claim 21, in which one of said conductive patterns has the first and second strips different in area from the first and second strips of another conductive patterns, respectively.

23. A force sensitive device as set forth in claim 21, in which the first and second strips of each conductive pattern has an interdigitated configuration.

24. A force sensitive device as set forth in claim 23, in which the first and second strips of one of said conductive patterns are different in width from the first and second strips of another conductive pattern.

25. A force sensitive device as set forth in claim 23, in which the first and second strips of one of said conductive patterns are spaced from each other by a first distance and in which the first and second strips of another conductive pattern are spaced from each other by a second distance different from said first distance.