Method and apparatus for ascertaining the radial location of a new wheel profile to be produced by a reprofiling operation
First Claim
1. A method for ascertaining the radial position of a new profile to be produced by a reprofiling operation with reference to an actual, worn profile not corresponding to a rated profile of a railroad wheel having a fixed location relative to a reference point and of which the axial position of the actual profile is known, comprising the following steps:
- (a) ascertaining in a sensing or measuring plane of each wheel (13) at least one surface point (P1) on the wheel tread,(b) ascertaining the radial distance in the X-direction of said surface point (P1) to said reference point,(c) ascertaining in different, but given radial locations at least two points (P3, P4) at each rim flank by an axial gaging in the Z-direction,(d) ascertaining the radial and axial location of said at least two points (P3, P4) relative to a reference profile, and(e) ascertaining the radial location of a rated profile (32, 32'"'"') which rated profile forms a tangent with at least one of the ascertained points, whereby simultaneously at least the other sensed points of the actual profile are located on the rated profile or radially outside the rated profile.
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Accused Products
Abstract
A method and apparatus measure or gage worn railroad wheel profiles for the purposes of ascertaining the location of the new profile relative to the worn profile. The new profile is to be produced by a reprofiling operation such as a truing. For this purpose characteristic points on the worn profile are contacted in a radial and axial direction by a sensor and the respective displacement of the sensor is measured or gaged relative to a zero or null point. The location of the sensed points is then compared in a computer with a given reference location on a corrected profile. The corrected profile is then contacted with the sensed or gaged point which will make it possible to restore a correct profile with the least possible material removal in a milling or machining operation. In the apparatus for performing this method the sensor for the contacting or gaging of the worn points is preferably supported on a cross-slide enabling the sensor to perform a sensing movement in the axial direction and in the radial direction, preferably under a computerized numerical control.
32 Citations
11 Claims
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1. A method for ascertaining the radial position of a new profile to be produced by a reprofiling operation with reference to an actual, worn profile not corresponding to a rated profile of a railroad wheel having a fixed location relative to a reference point and of which the axial position of the actual profile is known, comprising the following steps:
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(a) ascertaining in a sensing or measuring plane of each wheel (13) at least one surface point (P1) on the wheel tread, (b) ascertaining the radial distance in the X-direction of said surface point (P1) to said reference point, (c) ascertaining in different, but given radial locations at least two points (P3, P4) at each rim flank by an axial gaging in the Z-direction, (d) ascertaining the radial and axial location of said at least two points (P3, P4) relative to a reference profile, and (e) ascertaining the radial location of a rated profile (32, 32'"'"') which rated profile forms a tangent with at least one of the ascertained points, whereby simultaneously at least the other sensed points of the actual profile are located on the rated profile or radially outside the rated profile. - View Dependent Claims (2, 3, 4, 5, 6)
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- 7. An apparatus for ascertaining data required for reprofiling a worn railroad wheel, comprising means (15) for fixing at least one wheel (13) of a wheel set relative to a defined reference point, at least one sensing device (12) including sensing means for gaging the surface of the wheel to be reprofiled or trued, carrier means for supporting said sensing device, drive means (17, 18) connected to said carrier means for moving said sensing device at least in a radial direction and in an axial direction relative to the wheel to be trued by respectively moving said carrier means, displacement measuring means (19, 20) arranged for ascertaining the size of the displacement in the mentioned radial and axial directions relative to said reference point, computer means (21) operatively connected to said displacement measuring means (19, 20) for processing data provided by the displacement measuring means, drive control means operatively connected to said drive means (17, 18) and to said computer (21) for controlling the movement of said drive means, said sensing means of said sensing device (12) comprising at least one sensor (6, 11, 14) and further displacement sensing means (10) connected to said at least one sensor (6, 11, 14) for ascertaining the size of the sensing movement in a sensing direction, and means (29) connecting said further displacement sensing means (10) to said computer (21) for providing further data to said computer (21) for providing truing information to be used in a subsequent truing operation, and wherein said at least one sensor (6, 11, 14) comprises a bell-crank type contact lever having a first lever arm (6) which is displaceable and rotatable in parallel to a radial plane of the wheel to be trued and a second arm (11) arranged perpendicularly to said first lever arm (6), said second arm (11) carrying a sensor member (14) at its free end, and means for converting at least a limited rotational movement of said first lever arm (6) into a longitudinal movement which is at least approximately proportional to said limited rotational movement, said further displacement sensing means (10) being arranged for ascertaining the size of said longitudinal movement relative to said reference point which is in a fixed position relative to said sensing device (12).
Specification