Energy efficient dialysis system

• US 4,804,474 A
• Filed: 12/10/1987
• Issued: 02/14/1989
• Est. Priority Date: 12/10/1987
• Status: Expired due to Term

• Current Assignee: Mar Cor Purification, Inc. (Steris PLC)
• Original Assignee: Robert Blum
• Inventors: Blum, Robert
• Primary Examiner(s): SPEAR JR, FRANK
• Application Number:
  US07/131,016
• Time in Patent Office: 432 Days
• Field of Search: 210/138, 210/96.2, 210/259, 210/641, 210/181, 210/188, 210/321.66
• US Class Current: 210/641
• CPC Class Codes: A61M 1/1656 Apparatus for preparing dialysates
• CPC Class Codes: A61M 1/1657 with centralised supply of dialysate or constituent thereof for more than one dialysis unit
• CPC Class Codes: A61M 1/166 Heating for sterilisation A61M1/1686
• CPC Class Codes: A61M 1/1662 with heat exchange between fresh and used dialysate
• CPC Class Codes: B01D 61/30 Accessories; Auxiliary operation

Abstract

An energy efficient dialysis system which requires a minimal amount of energy to operate and maintains critical operating temperatures for effective reverse osmosis and dialysis. The system includes a hot fluid inlet for causing a flow of washing fluid, a reverse osmosis machine for receiving the flow of washing fluid at a first given temperature to filter the washing fluid and discharge impurities in a discharge stream, a plurality of kidney machines receiving the filtered washing fluid to remove contaminants from a body fluid at a second given temperature, a heater adjacent to the entry of the kidney machine to change the temperature of the filtered washing fluid from the first given temperature to the second given temperature, and a valve to control the temperature of the washing fluid entering the reverse osmosis machine; an energy conserving apparatus comprising a heat exchanger for receiving the discharge streams from the reverse osmosis and kidney machines and a cold fluid inlet to introduce fresh washing fluid through the heat exchanger.

Claims

1. In a dialysis system having fluid inlet means for causing a flow of washing fluid, a reverse osmosis machine receiving said flow of washing fluid and having a membrane operable at a first given temperature to filter said washing fluid and discharge impurities therefrom in a discharge stream, at least one kidney machine receiving the filtered washing fluid from said reverse osmosis machine and having a membrane operable to remove contaminants from a body fluid by entraining said contaminants in said flow of washing fluid at a second given temperature, heating means adjacent the entry of said kidney machine to change the temperature of said filtered washing fluid from said first given temperature to said second given temperature, and means to control the temperature of the washing fluid entering the reverse osmosis machine at said first given temperature;

apparatus for conserving energy comprising heat exchange means receiving the discharge streams from said reverse osmosis machine and said kidney machine, means to introduce fresh washing fluid through said heat exchanger to recover heat energy from said discharge streams to preheat the washing fluid, and means to introduce said preheated washing fluid into said fluid inlet means to obtain washing fluid at said first given temperature for being received into said reverse osmosis machine.

2. Apparatus according to claim 1 including means to mix the discharge streams from the reverse osmosis machine and the kidney machine to form a contaminated fluid discharge flow in advance of said heat exchanger, and pump means to control the flow of said contaminated fluid discharge flow through said heat exchanger.

3. Apparatus according to claim 1 wherein said fluid inlet means includes a cold water inlet line, a hot water inlet line and a blending valve to mix said cold and hot water to produce washing fluid having said first given temperature.

4. Apparatus according to claim 3 including thermal sensing means adjacent the inlet of said reverse osmosis machine and connected to said blending valve to control the temperature of the washing fluid entering the reverse osmosis machine.

5. Apparatus according to claim 4 wherein said heat exchanger is connected to feed preheated water into said inlet means upstream of said blending valve.

6. Apparatus according to claim 5 including a bypass connecting said heat exchanger to said inlet means downstream of said blending valve, said bypass means including valve means and a thermal sensor operable to afford flow through said bypass into said inlet means when said preheated water is at a temperature above said first given temperature.

7. Apparatus according to claim 1 wherein said hot water inlet line includes an electric heater responsive to the demand from said blending valve to heat water to generate hot water.

8. Apparatus according to claim 1 including a plurality of said kidney machines, said mixing means operable to combine the discharge streams from all of said plurality of kidney machines with the discharge stream from said reverse osmosis machine.

9. Apparatus according to claim 1 including means to introduce flushing liquid through said heat exchanger to flush out any contaminants deposited therein, and timer means operable to periodically actuate said flushing means for predetermined intervals.

10. A method of conserving energy in a dialysis system having fluid inlet means for causing a flow of washing fluid, a reverse osmosis machine receiving said flow of washing fluid and having a membrane operable at a first given temperature to filter said washing fluid and discharge impurities therefrom in a discharge stream, at least one kidney machine receiving the filtered washing fluid from said reverse osmosis machine and having a membrane operable to remove contaminants from a body fluid by entraining said contaminants in said flow of washing fluid at a second given temperature, heating means adjacent the entry of said kidney machine to change the temperature of said filtered washing fluid from said first given temperature to said second given temperature, and means to control the temperature of the washing fluid entering the reverse osmosis machine at said first given temperature;

the steps comprising providing heat exchange means, directing the discharge streams from said reverse osmosis machine and said kidney machine into said heat exchange means, introducing fresh washing fluid through said heat exchanger to recover heat energy from said discharge streams to preheat the washing fluid, and introducing said preheated washing fluid into said fluid inlet means to obtain washing fluid at said first given temperature for being received into said reverse osmosis machine.

11. The method according to claim 10 including the steps mixing the discharge streams from the reverse osmosis machine and the kidney machine to form a contaminated fluid discharge flow in advance of said heat exchanger, and controlling the flow of said contaminated fluid discharge flow through said heat exchanger.

12. The method according to claim 10 wherein said fluid inlet means includes a cold water inlet line and a hot water inlet line, including the step of blending the flows from said cold and hot water inlet lines to produce washing fluid having said first given temperature.

13. The method according to claim 12 including the step of thermally sensing the fluid adjacent the inlet of said reverse osmosis machine and controlling said blending step to control the temperature of the washing fluid entering the reverse osmosis machine.

14. The method according to claim 12 wherein said heat exchanger is connected to said cold water inlet including the step of preheating the water of said cold water inlet upstream of said blending step.

15. The method according to claim 12 including the step of bypassing said hot water inlet line and connecting said heat exchanger to said inlet means downstream of said blending step, said bypassing step including controlling the flow of preheated washing fluid in response to the temprature thereof to afford flow through said bypass into said inlet means when said preheated water is at a temperature above said first given temperature.

16. The method according to claim 11 including the step of mixing the discharge streams from all of a plurality of said kidney machines with the discharge stream from said reverse osmosis machine.

17. The method according to claim 10 including the step of introducing a flushing liguid through said heat exchanger to flush out any contaminants deposited therein, and periodically actuating said flushing step for predetermined intervals.