Collectorless direct current motor, driver circuit for a drive and method of operating a collectorless direct current motor

• US 4,804,892 A
• Filed: 06/22/1987
• Issued: 02/14/1989
• Est. Priority Date: 10/21/1985
• Status: Expired

• Current Assignee: Papst Licensing GmbH & Company Kg
• Original Assignee: Papst-Motoren GmbH & Company KG
• Inventors: Muller, Rolf
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US07/072,264
• Time in Patent Office: 603 Days
• Field of Search: 318/138, 318/254, 318/439, 318/471, 318/472, 318/473, 318/599
• US Class Current: 318/400.17
• CPC Class Codes: G05D 23/1913 delivering a series of pulses
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor
• CPC Class Codes: H02P 6/08 Arrangements for controlling the speed or torque of a single motor H02P6/10, H02P6/28 take precedence
• CPC Class Codes: H02P 6/14 Electronic commutators
• CPC Class Codes: H02P 6/34 Modelling or simulation for control purposes

Abstract

A method for the low-loss regulation of a collectorless direct current motor and a semiconductor circuit has, during the commutation phase given by a position sensor and with reduced motor output and number of revolutions, transistors or one end transistor which initially operates temporarily as a switch and thereafter operates temporarily as an analog amplifier element. During the analog period, a current is available which changes slowly according to a ramp function.

Claims

1. Driver circuit for a collectorless direct current motor including a permanent magnet rotor having at least two poles and at least one stator winding, comprising:

a driver circuit end stage connected to the stator winding for temporarily operating as a switch,

a sensor for detecting a position of the rotor, said sensor producing sensor signals which are representative of a commutation phase,

a control siganl, said control signal being supplied to said driver circuit end stage during each said commutation phase, said control signal causing a ramp-shaped current curve to arise as a function of time in the stator winding,

said driver circuit end state having a linkage circuit which is controlled by said control signal and by said sensor signals of said sensor, said linkage circuit producing an end stage control signal whose duration is variable and is less than the duration of a respective one of said sensor signals,

said driver circuit end stage including at least one semiconductor element which operates during said commutation phase for a first period of time as a switch and for a second period of time as an analog amplifier, current in said semiconductor element being relatively constant during said first period of time and changing according to a predetermined ramp function during said second period of time.

2. Driver circuit according to claim 1, wherein said linkage circuit includes switching transistors whose switching states are controlled by comparators which are connected with the outputs of a Hall generator.

3. Driver circuit according to claim 1, wherein said linkage circuit is connected with an output of a pulse width shaper including a comparison amplifier circuit having a first input which is connected to an output of a ramp generator and having a second input which is connected with a revolution rate setting circuit.

4. Driver circuit according to claim 3, a ramp generator furnishes a delta voltage as an output signal for said pulse width shaper.

5. Driver circuit according to claim 3, said revolution rate setting circuit is connected with an output of a revolution rate sensor for forming a closed control circuit.

6. A driver circuit as claimed in claim 1, wherein a plurality of semiconductor elements are included in said driver circuit, each one of said plurality of semiconductor elements operating during a different portion of said commutation phase for a respective first period of time as a switch and for a respective second period of time as an analog amplifier, current in each said semiconductor element being relatively constant during said first period of time and changing according to a ramp function during said second period of time.

7. Collectorless direct current motor for driving a fan, comprising:

a stator having at least one stator winding;

a permanent magnet rotor having at least two poles and being disposed in the field of said at least one stator winding,

said at least one stator winding being supplied with an operating voltage by a circuit, said circuit having

a position sensing means for detecting a position of said permanent magnet rotor to determine a commutation phase thereof,

at least one semiconductor element supplying current to said stator winding,

a temperature sensing means for detecting temperature of an air stream drawn by the fan,

and a control means for controlling said at least one semiconductor element during said

commutation phase based upon the temperature

sensed by said temperature sensing means,

said at least one semiconductor element included in said circuit being controlled by said control means to operate as a switch for supplying a relatively constant current over a part of the commutation phase and as an analog amplifier element over another part of the commutation phase,

said at least one semiconductor element, during a period of time where in a reduction in revolution rate of said permanent magnet rotor occurs, operating initially as a switch and thereafter operating temporarily as an analog amplifier, current in said at least one semiconductor element being reduced during said period of time according to a predetermined ramp function.

8. A collectorless direct current motor according to claim 7, wherein, near a maximum revolution rate of said permanent magnet rotor, said control means regulates said revolution rate predominantly by varying a turn-on duration of current to said at least one stator winding during said commutation phase and, in a lower revolution rate range, regulating said revolution rate additionally by varying the amplitude of the motor current.

9. A collectorless direct current motor according to claim 8, wherein a temperature dependent safety element turns off said operating voltage after a settable time period upon occurrence of an overload condition.

10. A collectorless direct current motor according to claim 8, further comprising a first comparison means for comparing a desired revolution rate value with an actual revolution rate value for regulating said revolution rate,

an alarm signaling means,

and a second comparison means for comparing the desired revolution rate value with the actual revolution rate value for monitoring said revolution rate with respect to a given limit value at which an alarm signal is initiated by said alarm signal means.

11. A collectorless direct current motor according to claim 10, wherein said given limit value for monitoring said revolution rate is also used for initiating a stop order.

12. A collectorless direct current motor according to claim 10, further comprising a plurality of stator windings, wherein voltage induced by said permanent magnet rotor in one of said plurality of stator windings through which no current flows is used to measure said actual revolution rate value.

13. A collectorless direct c current motor according to claim 8 further comprising a first comparison means for comparing a desired revolution rate value with an actual revolution rate value for regulating said revolution rate,

and a second comparison means for comparing the desired revolution rate value with the actual revolution rate value and initiating a stop order for cutting off the current upon reaching a given limit value.

14. A collectorless direct current motor according to claim 8, wherein said control means derives a signal for regulation of said revolution rate is based upon a signal received from said temperature sensing means.

15. A collectorless direct current motor according to claim 14, wherein said operating voltage for driving said at least one stator winding is used as a command variable for regulation of said revolution rate.

16. A collectorless direct current motor according to claim 14, wherein a signal derived from the temperature sensing means and said operating voltage are command variables for regulation of said revolution rate.

17. A collectorless direct current motor according to claim 8, wherein, when said revolution rate is reduced to less than 50% of said maximum revolution rate, a switching duration of said at least one semiconductor element in a switch mode is reduced until said at least one semiconductor element operates purely as said analog amplifier element.

18. A collectorless direct current motor according to claim 7, wherein said revolution rate is controlled by varying a transition interval between switch operation and subsequent analog operation of said semiconductor elements during said commutation phase.

19. A collectorless direct current motor according to claim 7, wherein, upon reduction of said revolution rate, an instant at which said semiconductor element is turned on is delayed with respect to a turn-on time given by said position sensing means.

20. A collectorless direct current motor according to claim 7, wherein control of motor output and revolution rate are effected in an open control chain by an externally given physical value.

21. A collectorless direct current motor according to claim 7, wherein control of motor output and revolution rate are effected in a closed control circuit by an externally given physical value.

22. A collectorless direct current motor according to claim 7, wherein control of motor output and revolution rate are effected by an essentially analog circuit and necessary time functions are generated by RC members.

23. A collectorless direct current motor according to claim 7, wherein a plurality of semiconductor elements are included in said circuit, each one of said plurality of semiconductor elements operating during a different portion of said commutation phase for a respective first period of time as a switch and for a respective second period of time as an analog amplifier, current in each said semiconductor element being relatively constant during said first period of time and changing according to a ramp function during said second period of time.