Multi-mode control systems for high-frequency resonant inverters

• US 4,805,081 A
• Filed: 06/29/1987
• Issued: 02/14/1989
• Est. Priority Date: 06/29/1987
• Status: Expired due to Term

• Current Assignee: Spellman High Voltage Electric Corporation
• Original Assignee: Spellman High Voltage Electric Corporation
• Inventors: Bortkiewicz, Andrzej, Chambers, Derek
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): Hoff, Marc S.
• Application Number:
  US07/067,378
• Time in Patent Office: 596 Days
• Field of Search: 363/41, 363/71, 363/96, 363/136
• US Class Current: 363/96
• CPC Class Codes: H02M 3/3155 with automatic control of the output voltage or current

Abstract

An inverter system having two resonating current sources which are resonant at the same frequency. The currents of the two sources are combined. At low power levels, the currents are substantially out of phase and the frequency is adjusted. At intermediate power levels, the currents are adjusted in phase and the frequency is fixed. At high power levels, the currents are substantially in phase and the frequency is adjusted.

Claims

1. An inverter system comprising a DC input power source;

two resonating current sources powered by said DC input power source and resonant at the same frequency;

means for combining the currents in the two current sources; and

control means, responsive to the combined currents varying from a selected value, for adjusting both the frequency of operation of both current sources and their relative phases in directions which tend to cause said combined currents to approach said selected value.

2. An inverter system in accordance with claim 1 further including means for causing said control means to operate in a plurality of distinct modes in respective power ranges, in each of which only one of the frequency and the relative phases is adjusted.

3. An inverter system in accordance with claim 2 wherein at low power levels said control means causes the currents to be substantially out of phase and the frequency to be adjusted.

4. An inverter system in accordance with claim 3 wherein at intermediate power levels said control means causes the frequency to remain fixed and the relative phases to be adjusted.

5. An inverter system in accordance with claim 4 wherein at intermediate power levels said control means normally adjusts the relative phases in a continuous manner, and further including means responsive to the power level reaching a predetermined value for causing a substantial discrete step change in the relative phases, said predetermined value being such that the power level is substantially the same for the relative phases before and after the step change takes place.

6. An inverter system in accordance with claim 4 wherein at higher power levels said control means causes the relative phases to remain fixed and the frequency to be adjusted.

7. An inverter system in accordance with claim 6 wherein at higher power levels said control means causes the currents to be substantially in phase.

8. An inverter system in accordance with claim 2 wherein said control means includes first means for adjusting said frequency of operation, second means for adjusting said relative phases, means for representing the magnitude of the difference between said combined currents and said selected value, and nonlinear circuit means responsive to said representing means to switch control between said first and second means.

9. An inverter system in accordance with claim 8 wherein said non-linear circuit means has a continuous smooth transfer characteristic.

10. An inverter system in accordance with claim 9 wherein said non-linear means is an analog device.

11. An inverter system in accordance with claim 2 wherein at intermediate power levels said control means causes the frequency to remain fixed and the relative phases to be adjusted.

12. An inverter system in accordance with claim 11 wherein at intermediate power levels said control means normally adjusts the relative phases in a continuous manner, and further including means responsive to the power level reaching a predetermined value for causing a substantial discrete step change in the relative phases, said predetermined value being such that the power level is substantially the same for the relative phases before and after the step change takes place.

13. An inverter system in accordance with claim 2 wherein at higher power levels said control means causes the relative phases to remain fixed and the frequency to be adjusted.

14. An inverter system in accordance with claim 13 wherein at higher power levels said control means causes the currents to be substantially in phase.

15. An inverter system in accordance with claim 1 wherein at low power levels said control means causses the currents to be substantially out of phase and the frequency to be adjusted.

18. An inverter in accordance with claim 1 wherein at higher levels said control means causes the relative phases to remain fixed and the frequency to be adjusted.

19. An inverter system in accordance with claim 18 wherein at higher power levels said control means causes the currents to be substantially in phase.

20. An inverter system in accordance with claim 1 wherein said control means includes first means for adjusting said frequency of operation, second means for adjusting siad relative phases, means for representing the magnitude of the difference between said combined currents and siad selected value, and non-linear circuit means responsive to said representing means to switch control between said first and second means.

21. An inverter system in accordance with claim 20 wherein said non-linear circuit means has a continuous smooth transfer characteristic.

22. An inverter system in accordance with claim 21 wherein said non-linear circuit means is an analog device.

16. An inverter system in accordance with claim wherein at intermediate power levels said control means causes the frequency to remain fixed and the relative phases to be adjusted.

17. An inverter system in accordance with claim 16 wherein at intermediate power levels said control means normally adjusts the relative phases in a continuous manner, and further including means responsive to the power level reaching a predetermined value for causing a substantial discrete step change in the relative phases, said predetermined value being such that the power level is substantially the same for the relative phases before and after the step change takes place.

23. A circuit for controlling the signal outputs of a pulse width modulator SG3524 integrated circuit to exhibit phase and frequency changes which are both functions of an input signal but which change over respective input signal voltage sub-ranges, with only one of the phase and frequency changing over each input signal sub-range, comprising an SG3524 integrated circuit having error amplifier in put means and a current control input from which current is drawn, resistor means connected to said current control input for drawing current, Zener diode means having a cathode connected to said current control input and an anode connected to said error amplifier input means, and means for coupling an in put signal to said anode.

24. A circuit in accordance with claim 23 wherein said input signal has an overall voltage range with three sub-ranges such that in the lowest and highest sub-ranges said signal outputs exhibit frequency changes but not phase changes, and in the middle sub-range siad signal outputs exhibit phase changes but not frequency changes.

25. A circuit for controlling the signal outputs of a pulse width modulator integrated circuit to exhibit phase and frequency changes which are both functions of an input signal but which change over respective input signal voltage sub-ranges, with only one of the phase and frequency changing over each input signal sub-range, comprising a pulse width modulator integrated circuit having error amplifier input means and a current control input through which current flows, resistor means connected to said current control input for allowing current to flow therethrough, non-linear circuit means having a first terminal coupled to said current control input and second terminal coupled to said error amplifier input means, and means for coupling and input signal to said non-linear circuit means.

26. A circuit in accordance with claim 25 wherein said input signal has an overall voltage range with three sub-ranges such that in the lowest and highest sub-ranges said signal outputs exhibit frequency changes but not phase changes, and in the middle sub-range said signal outputs exhibit phase changes but not frequency changes.