Tank sonic gauging system and methods

• US 4,805,453 A
• Filed: 12/24/1987
• Issued: 02/21/1989
• Est. Priority Date: 10/14/1982
• Status: Expired due to Fees

• Current Assignee: Marconi Commerce Systems, Inc. (Vontier Corp.)
• Original Assignee: Gilbarco Incorporated (Vontier Corp.)
• Inventors: Haynes, John S.
• Primary Examiner(s): YASICH, DANIEL
• Application Number:
  US07/138,911
• Time in Patent Office: 425 Days
• Field of Search: 73/290 V, 73/628, 73/313, 73/290 R, 364/509, 364/571, 367/151, 367/DIG. 908, 374/141
• US Class Current: 73/292
• CPC Class Codes: G01F 23/2961 for discrete levels G01F23/2962 - G01F23/2968 take precedence
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves
• CPC Class Codes: Y10S 367/908 Material level detection, e.g. liquid level

Abstract

Ultrasonic apparatus for measuring and remotely displaying the amount of liquid in a tank, the amount of water in the tank and the velocity of sound through the liquid in the tank is described with special application to a buried tank containing gasoline with the possibility of water in the bottom of the tank. The apparatus includes an ultrasonic transducer at a fixed distance above the bottom of the tank, a plurality of submerged reflectors vertically arranged at fixed distances above the transducer and a remote console, containing a computer, for activating the transducer and receiving signals of ultrasonic reflections developed by the transducer. Methods are disclosed utilizing the apparatus for computing the height of the liquid (gasoline) level, the depth of the water, if any, the velocity of sound through the gasoline and through the liquid as a whole, and for computing average temperature of the liquid in the tank. In the preferred embodiment, the reflectors are thin, planar sheets increasing in horizontal length with increasing distance from the transducer, the lower edges of which may be concave to maximize the reflections of ultrasonic pulses from the transducer back through the fluid to the transducer.

Claims

1. A method of ultrasonic measurement of liquid level comprising the steps of:

(a) transmitting from a transducer periodic bursts of ultrasonic pulses;

(b) setting an ultrasonic receiver at a predetermined sensitivity;

(c) adjusting the sensitivity of said receiver until a first reflection of said periodic bursts is detected;

(d) setting as a first value for the echo delay time the time between the detection of said first reflection and the transmission of the pulse burst which was reflected to form said burst reflection;

(e) adjusting the sensitivity and measuring subsequent echo delay times between the detection of reflections and the transmission of the pulse bursts causing said reflections;

(f) measuring an echo delay time difference between the most recently measured echo delay time and the next most recently measured echo delay time;

(g) assigning the most recently measured echo delay time as the new value of a said echo delay time if said echo delay time difference is equal to one period of said pulses in said burst;

(h) adjusting the sensitivity if said echo time difference is less than or equal to one period of said pulses in said burst;

(i) terminating the measurement of said echo delay time if said sensitivity is at a predetermined limit;

(j) choosing as an echo time to be used in ranging the next most recently measured echo delay time if said echo delay time difference exceeds one period of said pulses in said burst; and

(k) using said echo delay time to determine the desired liquid level.

2. A method of monitoring the volume of a liquid in a tank of known dimensions comprising the steps of:

(a) measuring the volume of said liquid in said tank at periodic intervals by making average velocity measurements of sound through said liquid during a period when no liquid is purposely added to or removed from said tank;

(b) determining the temperature of said liquid during each volume measurement directly from said average velocity measurements;

(c) temperature correcting the measured volumes of said liquid, and

(d) comparing said temperature-corrected volume measurements to determine any decreases or increases in said liquid volume.

3. The method in claim 2 wherein the step of measuring the volume of said liquid includes the steps of:

(a) transmitting, from a transducer located underneath the surface of said liquid, periodic bursts of pulses toward the surface of said liquid;

(b) measuring a surface echo delay time between the transmission of a first set of pulse bursts and the receipt of the reflection of said first set of bursts from said surface of said liquid;

(c) measuring a reflector echo delay time for each of a plurality of submerged reflectors lying at different distances above said transducer, the reflector echo delay time for each reflector being the time between the transmission of a set of pulse bursts and the receipt of said set of pulse bursts'"'"' reflection from that first reflector;

(d) calculating an average velocity of sound in said liquid from said reflector echo delay times and from the known distances of said plurality of submerged transducers from said transducer; and

(e) calculating the height of said liquid in said tank from said average sound speed and said surface echo delay time thereby to determine with said tank dimensions, the volume of said liquid in said tank.

4. A method of determining an average temperature of a liquid in a tank comprising the steps of:

(a) measuring the average sound velocity of said liquid in said tank;

(b) determining a reference sound velocity v_R in said liquid, at a reference temperature T_R of said liquid and a relational correspondence between change in temperature and change in sound velocity of said liquid Δ

v/Δ

T; and

(c) determining the average temperature of said liquid from v_R, T_R and Δ

v/Δ

T.

5. The method in claim 4 wherein the step of determining v_R, T_R and Δ

v/Δ

T includes the steps of;

(a) measuring the velocity of sound through a portion of said liquid at periodic intervals; and

(b) measuring the temperature of said portion of said liquid at each sound speed measurement.

6. The method in claim 5 wherein the step of measuring the speed of sound in a portion of said liquid includes the steps of measuring the speed of sound between a transducer and a reflector located close enough to said transducer such that the temperature of said liquid between said reflector and said transducer is relatively constant.

7. The method in claim 6 wherein the step of measuring the temperature of said liquid includes the step of placing a temperature sensor in said liquid adjacent to said transducer.

8. The method in claim 6 wherein the step of measuring the temperature of said liquid includes the step of placing a temperature sensor in said liquid adjacent to said reflector.

9. The method in claim 6 wherein the step of measuring the temperature includes the step of placing a temperature sensor in the region between said transducer and said reflector.

10. The method in claim 4 wherein the step of determining the average temperature T_av of said liquid includes the step of calculating average temperature from the equation:

space="preserve" listing-type="equation">T.sub.av =(velocity of sound in said liquid -v.sub.R)/(Δ

v/Δ

T)+T.sub.R.

11. A method of determining the amount of water in a tank containing fuel and water which meet at a fuel-water interface comprising the steps of:

(a) transmitting, from a transducer located beneath the surface of said fuel and above the fuel-water interface, a periodic burst of ultrasonic pulses toward said fuel surface;

(b) measuring the combined height of said fuel and water in said tank using said pulse bursts;

(c) measuring the fuel-water interface echo delay time for a first set of pulse bursts to travel from said transducer, reflect off said surface of said fuel a first time, reflect off said fuel-water interface, reflect off said surface of said fuel a second time, and be received by said transducer; and

(d) determining, from said fuel-water interface echo delay time, the height of said fuel between said fuel surface and said fuel-water interface; and

(e) subtracting the height of said fuel from the combined height of said fuel and water in said tank for obtaining the height of said water.

12. The method in claim 11 further including the step of determining the volume of said water from the height of said water and the tank dimensions.

13. The method of claim 12 wherein the step of measuring the combined height of said fuel and water in said tank includes the steps of:

(i) measuring a surface echo delay time between the transmission of a second set of pulse bursts and the receipt of the reflections of said second set of bursts from said fuel surface;

(ii) measuring a reflector echo delay time for each of a plurality of submerged reflectors lying at different distances above said transducer, the reflector echo delay time for each reflector being the time between the transmission of a set of pulse bursts and the receipt of said set of pulse bursts'"'"' reflection from that first reflector;

(iii) calculating an average velocity of sound through said fuel and water in said tank from said reflector echo delay times and from the distances from said transducer to said plurality of submerged transducers; and

(iv) calculating the combined height of said fuel and water from said average sound speed and said surface echo delay time.

14. A method of measuring the amount of water in a tank containing fuel and water comprising the steps of:

(a) transmitting, from a transducer located beneath the surface of said fuel and above the fuel-water interface, a periodic burst of pulses toward said fuel surface;

(b) measuring, using said pulse burst and a plurality of reflectors each at a known distance from said transducer, the average velocity of sound in said fuel;

(c) measuring, using said pulse burst and said reflectors, the average velocity of sound in said tank;

(d) calculating the average temperature of said water and fuel in said tank from said average velocity of sound in said tank; and

(e) determining, from said measured temperature and from the differences between said average velocity of sound in said fuel and said average velocity of sound in said tank, either the height or the volume of water in said tank.

15. The method in claim 14 further including the step of determining the volume of water in said tank from said determined water height and said tank dimensions.

16. The method of claim 14 wherein the step of measuring the average velocity of sound in said fuel comprises the steps of:

measuring the closest reflector echo delay time between the transmission of a first set of ultrasonic pulse bursts and the receipt of the reflections from said first set of bursts from the one of a plurality of submerged ultrasonic reflectors lying at different distances above said transducer which lies closest to said transducer;

measuring a reflector echo delay time for each of said plurality of reflectors above said closest reflector, a reflector echo delay time for each reflector being the time between the transmission of a set of pulse bursts and the receipt of said pulse bursts'"'"' reflection from that reflector; and

determining the average velocity of sound in said fuel from the echo delay times and from the distances between said transducer and each of said plurality of submerged transducers.

17. The method of claim 16 wherein the step of measuring the average velocity of sound in said tank comprises the steps of:

determining the combined height of fuel and water in said tank;

measuring the bottom echo delay time between the transmission of a second set of ultrasonic bursts to travel from said transducer, reflect off said surface of said fuel a first time, reflect off a location below the fuel-water interface, reflect off said surface of said fuel a second time, and be received by said transducer; and

determining the velocity of sound in said tank from said height of liquid in the tank and said bottom echo delay time.

18. The method of claim 16 or 17 wherein the step of determining the average velocity of sound in said fuel includes the step of dividing the echo delay time for said submerged reflector lying most distant from said transducer by two times the distance between said transducer and said reflector lying most distant from said transducer.

19. The method of claim 16 wherein the step of measuring the bottom echo delay time includes the step of measuring the time for said second set of ultrasonic bursts to travel from said transducer, reflect of the bottom of said tank, reflect off said surface of said fuel a second time, and be received by said transducer.

20. The method of claim 16 wherein the step of measuring the bottom echo delay time includes the step of measuring the time for said second set of ultrasonic bursts to travel from said transducer, reflect of a lip of said transducer located below said fuel-water interface, reflect off said surface of said fuel a second time, and be received by said transducer.