Interior light/carrier module for vehicles

• US 4,807,096 A
• Filed: 12/11/1987
• Issued: 02/21/1989
• Est. Priority Date: 06/26/1986
• Status: Expired due to Term

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: Skogler, Brian I., Flowerday, Charles M., Helder, Dorothy J., Schofield, Kenneth, Nyhof, Eldon J., Lantz, William P.
• Primary Examiner(s): Jones, Larry
• Application Number:
  US07/132,004
• Time in Patent Office: 438 Days
• Field of Search: 362/74, 362/142, 362/61, 362/362
• US Class Current: 362/142
• CPC Class Codes: B60Q 3/258 Rear-view mirrors
• CPC Class Codes: B60Q 3/51 for mounting lighting devices onto vehicle interior, e.g. onto ceiling or floor
• CPC Class Codes: B60R 1/086 using a mirror angularly movable between a position of use and a non-glare position reflecting a dark field to the user, e.g. situated behind a transparent glass used as low-reflecting surface; Wedge-shaped mirrors
• CPC Class Codes: B60R 1/12 Mirror assemblies combined with other articles, e.g. clocks
• CPC Class Codes: B60R 1/1207 with lamps; with turn indicators
• CPC Class Codes: B60R 2001/1215 with information displays

Abstract

A carrier module is disclosed for supporting lights for illuminating portions of a vehicle interior, instruments such as directional compasses or the like, and controls such as switches or instrument adjustment units. The carrier modules may be mounted in housings on the vehicle interior. Each module preferably includes a rigid body or support and a pair of spaced mounting projections thereon for removably mounting the carrier module in a housing or other support. One of the mounting projections is resilient. An opening is provided in the body adjacent the resilient projection to allow insertion of a tool for releasing the module from the housing or support.

Claims

1. A carrier module for interior vehicular use, said module comprising:

a rigid body having light support means for holding a light source, a lens supported adjacent said light support means, and second support means adjacent said light support means for supporting at least one of a second light, a switch, a control unit and an instrument;

mounting means independent of said light support means and second support means for mounting said body on a support on a vehicle such that one side of said body is exposed, said mounting means including removal means accessible from said exposed side of said body for allowing removal of said body with said light support means, lens, and second support means from the vehicle support without disassembling other parts of the vehicle support.

2. The carrier module of claim 1 wherein said mounting means include resilient means adjacent said removal means for retaining said body on the vehicle support;

said resilient means being accessible from said removal means for release and removal of said body from the vehicle support.

3. The carrier module of claim 2 wherein said mounting means include a support flange projecting outwardly from one end of said rigid body;

said resilient means including at least one resilient projection extending from the other end of said rigid support;

said removal means including slot means adjacent said resilient projection for inserting a tool to bend said projection to remove said support from the vehicle support.

4. A carrier module for interior vehicular use, said module comprising:

a rigid body having light support means for holding a light source, a lens supported adjacent said light support means, and second support means adjacent said light support means for supporting at least one of a second light, a switch, a control unit and an instrument;

mounting means for mounting said body on a support on a vehicle such that one side of said body is exposed, said mounting means including removal means accessible from said exposed side of said body for allowing removal of said body with said light support means, lens, and second support means from the vehicle support without disassembling other parts of the vehicle support;

said light support means including a light assembly on the side of said rigid body which is opposite to said exposed side, said light assembly including a lamp socket, a reflector in said lamp socket for directing light through said lens, and an electric lamp in said lamp socket projecting into the interior of said reflector.

5. The carrier module of claim 4 wherein said second support means includes an electrical switch mounted thereon such that said switch is operable from said exposed side.

6. The carrier module of claim 4 wherein said second support means includes a second lamp socket adjacent the first said lamp socket, said second lamp socket including an electric lamp and a second lens for directing light from said second lamp outwardly of said module.

7. The carrier module of claim 4 including an electrical switch mounted on said second support means and wiring means for connecting said first lamp to said switch.

8. The carrier module of claim 6 wherein said first lamp is brighter than said second lamp.

9. The carrier module of claim 4 wherein said rigid body includes a light opening therethrough;

said lamp socket including a hollow framework extending upwardly from said body and aligned over said light opening, said framework having curved, downwardly diverging sides defining a reflector recess;

said reflector mounted within said reflector recess; and

lamp holder means for supporting said lamp above said reflector recess, said lamp holder means including a lamp aperture opening into said reflector recess.

10. The carrier module of claim 9 including resilient retaining means for releasably holding said lamp and a lamp base on said lamp holder means.

11. The carrier module of claim 9 including a lens recess surrounding said light opening on said exposed side of said rigid body and lens mounting means for mounting said lens in said lens recess.

12. The carrier module of claim 11 wherein said lens mounting means includes at least one lens mounting aperture adjacent said light opening and at least one lens support projection on the wall of said recess and spaced from the bottom of said recess.

13. The carrier module of claim 9 wherein said second support means include a second opening extending through said rigid body and adjacent said light opening.

14. The carrier module of claim 13 wherein said second opening includes an electrical switch mounted therein for operating said lamp.

15. The carrier module of claim 13 including a light housing aligned with said second opening on said opposite side of said rigid body, said light housing including means for receiving a lamp base thereon;

a second lens recess surrounding said second opening on said exposed side of said rigid body; and

a lens in said second lens recess for directing light outwardly of said module.

16. The carrier module of claim 13 wherein each of said light opening and second opening are recessed with respect to said exposed side of said rigid body.

17. The carrier module of claim 9 including a lens recess on said opposite side of said support and outlining said light opening.

18. The carrier module of claim 4 including spacing means between said light assembly and rigid body for positioning said lamp socket, reflector and lamp with respect to said body such that light may be directed as desired.

19. The carrier module of claim 4 wherein said reflector is parabolic;

said lamp including a filament, said lamp positioned such that said filament is located generally at the focal point of said parabolic reflector.

20. A carrier module for interior vehicle use, said module comprising:

a rigid body;

support means on said body for supporting at least one of a light, switch, instrument or instrument control thereon;

mounting means independent of said support means for mounting said module body on a support adapted for use in a vehicle interior, said mounting means including resilient projecting means for engaging a projection on the interior vehicle support to releasably retain said body on the interior vehicle support, and slot means in said body adjacent said resilient projecting means for inserting a tool to bend and release said projecting means to remove said body from the interior vehicle support.

21. The carrier module of claim 20 wherein said rigid body includes an opening therethrough and a light assembly supported thereon for directing light through said opening and outwardly of said module.

22. A carrier module for interior vehicle use, said module comprising:

a rigid body;

support means on said body for supporting at least one of a light, switch, instrument or instrument control thereon;

mounting means for mounting said module body on a support adapted for use in a vehicle interior, said mounting means including resilient projecting means for engaging a projection on the interior vehicle support to releasably retain said body on the interior vehicle support, and slot means in said body adjacent said resilient projecting means for inserting a tool to bend and release said projecting means to remove said body from the interior vehicle support;

said module being one of a number of interchangeable modules having a predetermined exterior configuration, said module having an assembly supported on said support means, said assembly selected from the group including;

(a) a light assembly having a lamp, a lamp holder, a reflector and a lens for directing light from said lamp;

(b) a pair of light assemblies mounted adjacent one another on said module, each light assembly having a lamp, a lamp holder and a lens for separately directing light from each respective lamp;

(c) a light assembly having a lamp, a lamp holder and a reflector and a lens for directing light from said lamp, and an electrical switch for controlling the operation of said lamp; and

(d) a control unit for controlling the operation of an instrument such as a directional compass, sensing unit or the like, said control unit including a control element extending from said module.

23. A carrier module for interior vehicle use, said module comprising:

a rigid body;

support means on said body for supporting at least one of a light, switch, instrument or instrument control thereon;

mounting means for mounting said module body on a support adapted for use in a vehicle interior, said mounting means including resilient projecting means for engaging a projection on the interior vehicle support to releasably retain said body on the interior vehicle support, and slot means in said body adjacent said resilient projecting means for inserting a tool to bend and release said projecting means to remove said body from the interior vehicle support;

said rigid body including a control unit mounted on said support means for controlling the operation of an instrument such as a directional compass, sensing unit or the like, said control unit including a control element extending from said body.

24. A module comprising:

a rigid body having a light opening therethrough and a support area adjacent said light opening, said support area adapted to mount at least one of a second light, a switch, a control unit and an instrument thereon;

a light support on one side of said body in alignment with said light opening;

a lens support adjacent said light support;

a first mounting projection independent of said support area and said light support at a first position on said body;

a second mounting projection independent of said support area and said light support at a second position on said body which is spaced from said first position, said second projection being resilient and adapted to bend during mounting on a support; and

an opening in said body adjacent said second projection and adapted to allow insertion of a tool for releasing said second projection from engagement with a support.

25. An interior vehicle housing assembly comprising:

a housing adapted to be supported on a vehicle, said housing including a wall portion and an interior space, said wall portion having an opening therein;

carrier means for supporting a light assembly, a control, an instrument or the like within said interior space, said carrier means including a rigid support, first mounting means for mounting one of a light assembly, a control or an instrument on said rigid support, and second mounting means on said rigid support and independent of said first mounting means for mounting said support within said wall opening; and

removal means accessible from the exterior of said housing and carrier means for allowing removal of said carrier means from said wall opening without disassembling other portions of said housing assembly.

26. The assembly of claim 25 wherein said second mounting means include resilient means adjacent said removal means for retaining said carrier means in said opening;

said resilient means being accessible from said removal means for release and removal of said carrier means from said opening.

27. The assembly of claim 26 wherein said second mounting means include a support flange projecting outwardly from one end of said rigid support;

said resilient means including at least one resilient projection extending from the other end of said rigid support;

said removal means including slot means adjacent said resilient projection for inserting a tool to bend said projection to remove said support from said housing.

28. An interior vehicle housing assembly comprising:

a housing adapted to be supported on a vehicle, said housing including a wall portion and an interior space, said wall portion having an opening therein;

carrier means for supporting a light, a control, an instrument or the like within said interior space, said carrier means including a rigid support and mounting means for mounting said support within said wall opening; and

removal means accessible from the exterior of said housing and carrier means for allowing removal of said carrier means from said wall opening without disassembling other portions of said housing assembly;

said carrier means including a light assembly on the inside surface of said rigid support, said light assembly projecting into said space and including a lamp socket, a reflector in said lamp socket for directing light through a lens, an electric lamp in said lamp socket projecting into the interior of said reflector, and a lens mounted below said lamp socket, reflector and lamp.

29. The assembly of claim 28 wherein said support further includes an electrical switch mounted thereon and wiring means in said space for connecting said switch to said lamp and to an electrical source.

30. The assembly of claim 28 wherein said support further includes a second lamp socket adjacent the first said lamp socket, said second lamp socket including an electric lamp and a second lens for directing light from said second lamp outwardly of said assembly.

31. The assembly of claim 28 wherein said rigid support includes a light opening therethrough;

said lamp socket including a hollow framework extending upwardly from said rigid support and aligned over said light opening, said framework having curved, downwardly diverging sides defining a reflector recess;

said reflector mounted within said reflector recess;

said lamp holder means for supporting said lamp above said reflector recess, said lamp holder means including a lamp aperture opening into said reflector recess.

32. The assembly of claim 31 including resilient retaining means for releasably holding said lamp and a lamp base on said lamp holder means.

33. The assembly of claim 31 including a lens recess surrounding said light opening on the exterior side of said rigid support and lens mounting means for mounting said lens in said lens recess.

34. The assembly of claim 33 wherein said lens mounting means includes at least one lens mounting aperture adjacent said light opening and at least one lens support projection on the wall of said recess and spaced from the bottom of said recess.

35. The assembly of claim 31 wherein said rigid support further includes a second opening therethrough and adjacent said light opening.

36. The assembly of claim 35 wherein said second opening includes an electrical switch mounted therein for operating said lamp.

37. The assembly of claim 35 including a light housing aligned with said second opening on said inner surface of said rigid support, said light housing including means for receiving a lamp base thereon;

a second lens recess surrounding said second opening on the exterior side of said rigid support; and

light directing lens means in said second lens recess for directing light outwardly of said case assembly.

38. The case assembly of claim 35 wherein each of said light opening and second opening are recessed with respect to the exterior of said support which is flush with said wall portion.

39. The case assembly of claim 31 including a lens recess on said inside surface of said support and outlining said light opening.

40. An interior vehicle housing assembly comprising:

a housing adapted to be supported on a vehicle, said housing including a wall portion and an interior space, said wall portion having an opening therein;

carrier means for supporting a light, a control, an instrument or the like within said interior space, said carrier means including a rigid support and mounting means for mounting said support within said wall opening; and

removal means accessible from the exterior of said housing and carrier means for allowing removal of said carrier means from said wall opening without disassembling other portions of said housing assembly;

said support including a control unit mounted thereon for controlling the operation of an instrument such as a directional compass, sensing unit or the like adapted to be mounted within said housing, said control unit controlling a control element extending from said support for access from the exterior of said housing assembly.

41. An interior vehicle housing assembly comprising:

a housing adapted to be supported on a vehicle, said housing including a wall portion and an interior space, said wall portion having an opening therein;

carrier means for supporting a light, a control, an instrument or the like within said interior space, said carrier means including a rigid support and mounting means for mounting said support within said wall opening; and

removal means accessible from the exterior of said housing and carrier means for allowing removal of said carrier means from said wall opening without disassembling other portions of said housing assembly;

said carrier means being one of a number of interchangeable modules configured to the contour of said opening and having support means for supporting one of a group of assemblies and units thereon, said assemblies and units selected from the group including;

(a) a light assembly having a lamp, a lamp holder and a reflector and a lens for directing light from said lamp outwardly of said housing assembly;

(b) a pair of light assemblies mounted adjacent one another on said module, each light assembly having a lamp, a lamp holder and a lens for separately directing light from each respective lamp outwardly of said housing assembly;

(c) a light assembly having a lamp, a lamp holder, a reflector and a lens for directing light from said lamp outwardly of said housing assembly, and an electrical switch for controlling the operation of said lamp; and

(d) a control unit for controlling the operation of an instrument such as a directional compass, sensing unit or the like, said control unit including a control element extending from said module and said housing assembly for access from the exterior of said assembly.