Microwave irradiating sterilization process

• US 4,808,782 A
• Filed: 11/19/1987
• Issued: 02/28/1989
• Est. Priority Date: 11/26/1986
• Status: Expired due to Fees

• Current Assignee: Toppan Printing Co., Ltd. (TOPPAN Holdings, Inc.)
• Original Assignee: Toppan Printing Co., Ltd. (TOPPAN Holdings, Inc.)
• Inventors: Ozaki, Ikuo, Sato, Yukie, Ohzeki, Tamami, Nakagawa, Yoshihiro, Tomatsuri, Takeo, Hirose, Kiichiro
• Primary Examiner(s): Leung, Philip H.
• Application Number:
  US07/122,788
• Time in Patent Office: 467 Days
• Field of Search: 219/10.55 M, 219/10.55 A, 219/10.55 R, 219/10.55 E, 219/10.55 F, 84/1, 426/233, 426/234, 426/241, 426/243
• US Class Current: 219/701
• CPC Class Codes: A23L 3/01 using microwaves or dielectric heating
• CPC Class Codes: B01J 19/126 Microwaves
• CPC Class Codes: B01J 2219/1227 Reactors comprising tubes with open ends
• CPC Class Codes: H05B 2206/045 Microwave disinfection, sterilization, destruction of waste...
• CPC Class Codes: H05B 6/78 Arrangements for continuous movement of material

Abstract

A process for sterilizing a material contained in a sealed microwave permeable package which is stored, under normal pressure, in a heat resisting and pressure resisting support during microwave irradiation. The heat resisting and pressure resisting support is conveyed on a conveyor belt into a plurality of microwave heating chambers in which local heating waveguides are provided in close proximity to the heat resisting and pressure resisting support and overall heating waveguides are provided at the wall of the microwave heating chambers. The heat resisting and pressure resisting support with the package is alternately irradiated by the local heating waveguides and the overally heating waveguides during conveyance through the microwave heating chambers so as to effect the substantially uniform heating of the material in the package. To regulate the degree to which the peripheral portions of the package are heated, the distance between the local heating waveguides and the package can be adjusted. To further facilitate the substantially uniform heating of the material in the package, the heat resisting and pressure resisting support containing the package can be inverted during conveyance.

Claims

1. A process for sterilizing by microwave irradiation a material in a sealed microwave permeable package, said process comprising the steps of:

placing said package into the cavity of a heat and pressure resisting support so that said package is maintained at a normal pressure and does not transfer heat to said support;

conveying said support with said package therein through microwave irradiation areas; and

alternately irradiating said package with local heating waveguides to locally irradiate the peripheral portions of said package and overall heating waveguides to irradiate the entire package, thereby effecting the substantially uniform heating of said material in said package.

2. The process claimed in claim 1, including the step of adjusting said local heating waveguides to a distance between 10 to 100 mm from said package prior to local irradiation.

3. The process claimed in claim 1, including the step of inverting said support with said package therein at least once during conveyance thereof so as to facilitate the substantially uniform heating of said material in said package.

4. The process claimed in claim 1, wherein said alternate irradiation commences with local irradiation with a local heating waveguide.

5. The process claimed in claim 1, wherein the irradiation with said local heating waveguides is effected from beneath said conveyor.

6. The process claimed in claim 1, wherein the local irradiation with said local heating waveguides is effected from both above and beneath said conveyor.

7. The process claimed in claim 1, wherein the local irradiation is accompanied by a plurality of local heating waveguides, each of said plurality of local heating waveguides being directed to a different location on said package.

8. The process claimed in claim 7, wherein said different locations are displaced along the direction of said conveying of said packages.

9. The process claimed in claim 7, wherein said different locations are displaced at locations spaced perpendicularly to said direction of said conveying of said package.

10. The process claimed in claim 1, wherein said support with said package are intermittently conveyed so as to be in a stopped position during local irradiation.

11. The process claimed in claim 1, wherein said local irradiation is accomplished by a plurality of local heating waveguides situated beneath said conveyor means, each of said local heating waveguides being directed at a different portion of said package.

12. The process claimed in claim 1, wherein said support with said package are conveyed through microwave irradiation chambers having overall heating waveguides, each microwave irradiation chamber having a volume within 0.05 m³ to 0.5 m³ so as to facilitate the substantially uniform heating of said material in said package.

13. The process claimed in claim 1, wherein said package is placed in a support having two supporting plates with a clearance between 0.5 to 3 mm therebetween so as to reduce the heat released through said clearance during irradiation of said material.

14. The process claimed in claim 1, including the step of providing a microwave heatable member in the cavity of said heat and pressure resisting support.