Motorized tool with easily replaceable switch

• US 4,808,862 A
• Filed: 10/20/1987
• Issued: 02/28/1989
• Est. Priority Date: 10/20/1987
• Status: Expired due to Fees

• Current Assignee: Joseph J. Carvalho
• Original Assignee: Joseph J. Carvalho
• Inventors: Carvalho, Joseph J., Mapili, Sequndo R. Jr.
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): REBSCH, DONALD
• Application Number:
  US07/110,967
• Time in Patent Office: 497 Days
• Field of Search: 173/13, 173/15, 173/18, 192/67 R, 192/67 P, 200/153 T, 200/280, 200/281, 200/61.58 R, 310/50, 310/68 B, 310/68 R, 310/71, 310/47, 310/78, 310/89, 408/9, 408/11, 408/12, 408/14, 408/710, 439/928
• US Class Current: 310/50
• CPC Class Codes: B23B 45/02 driven by electric power
• CPC Class Codes: H02K 7/10 Structural association with clutches, brakes, gears, pulleys or mechanical starters
• CPC Class Codes: Y10S 439/928 Modular electrically interengaging parts, e.g. stove with replaceable heating elements formed on coupling parts

Abstract

An electric hand tool with a detachable switch mounted between the handle and a detachably mounted nosepiece to allow easy access to, and replacement of, the switch in case of malfunction. The nosepiece is movable in response to pressure on the workpiece. Movement of the nosepiece closes the switch for activating the motor.

Claims

1. A motorized tool, comprising:

a motor housing;

a motor mounted in said motor housing;

a switch detachably mounted on said motor housing;

a nosepiece having a tool assembly aperture removably mounted on said motor housing and over said switch whereby removal of said nosepiece exposes said switch for maintenance;

a tool assembly movably mounted in said nosepiece and projecting through said tool assembly aperture; and

means interconnecting said motor and said tool assembly for activating said tool assembly when said motor is energized.

2. A motorized tool, comprising:

a motor housing;

a motor mounted in said motor housing;

a switch responsive to displacement detachably mounted on said motor housing;

a nosepiece having a tool assembly aperture removably and displaceably mounted on said motor housing whereby displacement of said nosepiece closes said switch and energizes said motor;

a tool assembly movably mounted in said nosepiece and projecting through said tool assembly aperture; and

means interconnecting said motor and said tool assembly for activating said tool assembly when said motor is energized.

3. A motorized tool, comprising:

a motor housing having a switch aperture and a motor aperture;

a motor mounted in said motor aperture;

a switch detachably mounted in said switch aperture;

a movable cover for said switch aperture;

a nosepiece having a tool assembly aperture removably mounted on said motor housing;

a tool assembly movably mounted in said nosepiece and projecting through said tool assembly aperture; and

means interconnecting said motor and said tool assembly for activating said tool assembly when said motor is energized.

14. A motorized tool, as described in claim 3, wherein said interconnecting means comprises a clutch.

15. A motorized tool, as described in claim 14, wherein said clutch comprises:

a gear mounted on said motor;

a clutch bearing haing peripheral teeth intermeshing with said gear rotatably mounted in said motor housing;

a clutch plate mounted on said tool assembly; and

a spring between said clutch bearing and said clutch plate biasing said clutch bearing and said clutch plate away from each other, whereby said clutch bearing and said clutch plate engage when said tool assembly is displaced.

16. A motorized tool, as described in claim 15, wherein said clutch bearing comprises a circular disk having a plurality of peripheral teeth and three equally displaced radial depressions, and said clutch plate comprises a circular disk of substantially the same diameter as said clutch bearing having three equally displaced radial ridges corresponding to the radial depressions in said clutch bearing, whereby rotation of said clutch bearing causes rotation of said clutch plate when said clutch bearing and said clutch plate are engaged.

17. A motorized tool, as described in claim 14, wherein said motor is detachably connected to said switch.

18. A motorized tool, as described in claim 3, wherein said switch has an activating member, wherein said movable cover for said switch aperture has a hole formed therein, and wherein said activating member projects through said hole when said movable cover is mounted over said switch aperture.

19. A motorized tool, as described in claim 18, wherein said activating member comprises a lever arm.

20. A motorized tool, as described in claim 18, wherein said activating member comprises a button.

4. A motorized tool, comprising:

a motor housing;

a motor mounted in said motor housing;

a connection module detachably mounted on said motor housing;

a switch responsive to displacement detachably mounted on said connection module;

a nosepiece detachably and displaceably mounted on said connection module whereby displacement of said nosepiece closes said switch and energizes said motor;

a tool assembly rotatably mounted in said nosepiece whereby pressure on said tool assembly causes displacement of said nosepiece; and

means interconnecting said motor and said tool assembly for activating said tool assembly when said motor is energized.

5. A motorized tool, as described in claim 4, wherein said interconnecting means comprises:

a gear mounted on said motor;

a clutch bearing having peripheral teeth intermeshing with said gear rotatably mounted in said connection module;

a clutch plate mounted on said tool assembly; and

a spring between said clutch bearing and said clutch plate biasing said clutch bearing and said clutch plate away from each other, whereby said clutch bearing and said clutch plate engage when said tool assembly is displaced and said motor is energized.

6. A motorized tool, as described in claim 5, wherein said motor is detachably connected to said switch.

7. An electric hand tool, comprising:

a handle;

an electric motor mounted in said handle;

a connection module detachably mounted on said handle;

a switch responsive to displacement removably mounted on said connection module;

a nosepiece having a tool assembly aperture detachably and displaceably mounted on said connection module whereby displacement of said nosepiece closes said switch and energizes said motor;

a tool assembly rotatably mounted in said nosepiece and projecting through said tool assembly aperture whereby pressure on said tool assembly causes displacement of said nosepiece; and

means interconnecting said motor and said tool assembly for rotating said tool assembly when said motor is energized.

8. An electric hand tool, as described in claim 7, wherein said interconnecting means comprises:

a gear mounted on said motor;

a clutch bearing having peripheral teeth intermeshing with the teeth of said gear rotatably mounted in said connection module;

a clutch plate mounted on said tool assembly; and

a spring between said clutch bearing and said clutch plate biasing said clutch bearing and said clutch plate away from each other, whereby said clutch bearing and said clutch plate engage when said tool assembly is displaced and said motor is energized.

9. An electric hand tool, as described in claim 8, wherein said clutch bearing comprises a circular disk having a plurality of peripheral teeth and three equally displaced radial depressions, and said clutch plate comprises a circular disk of substantially the same diameter as said clutch bearing having three equally displaced radial ridges corresponding to the radial depressions in said clutch bearing, whereby rotation of said clutch bearing causes rotation of said clutch plate when said clutch bearing and said clutch plate are engaged.

10. An electric hand tool, as described in claim 9, wherein said tool assembly comprises a shaft mounted on the axis of rotation of said clutch plate and projecting through said tool assembly aperture, a retaining ring mounted on said shaft abutting against the outside of said nosepiece, and a tool holder mounted on the end of said shaft that projects outside of said nosepiece.

11. An electric hand tool, as described in claim 10, wherein said switch is detachably electrically connected to said connection module by first female sockets mounted on said connection module and first male plugs projecting from said switch.

12. An electric hand tool as described in claim 11, wherein said connection module is detachably electrically connected to said motor and to the power source for said motor.

13. An electric hand tool, as described in claim 12, wherein said connection module is detachably electrically connected to said electric motor and the power source for said motor by second female sockets mounted on said connection module and second male plugs attached to the wires leading to said motor and said power source.