Metal framed wall structure

• US 4,809,476 A
• Filed: 05/05/1988
• Issued: 03/07/1989
• Est. Priority Date: 01/17/1985
• Status: Expired due to Fees

• Current Assignee: Onteam Limited
• Original Assignee: Onteam Limited
• Inventors: Satchell, Ronald N.
• Primary Examiner(s): Scherbel, David A.
• Assistant Examiner(s): Dennison, Caroline D.
• Application Number:
  US07/193,127
• Time in Patent Office: 306 Days
• Field of Search: 52/241, 52/242, 52/243, 52/666, 52/731, 52/290, 52/656
• US Class Current: 52/241
• CPC Class Codes: E04B 1/5818 of substantially U - form
• CPC Class Codes: E04B 2/76 with framework or posts of metal details of connections, thresholds or skirtings E04B2/82
• CPC Class Codes: E04B 2/789 of substantially U- or C- section

Abstract

A building wall frame structure which is formed from metal and which is intended for assembly by relatively unskilled labor at a construction site. The structure comprises upper and lower horizontally disposed wall plates and a plurality of vertically extending studs interconnecting the wall plates. The upper and lower wall plates are identical and each is in the form of a generally U-shaped channel having side walls, a base wall which interconnects the side walls and a plurality of paired inwardly directed tabs arrayed along each of the side walls. The studs have a C-shaped section which has a width equal to the spacing between the side walls of the plates and the terminal ends of the studs are fitted within the channels defined by the plates. Each stud has a thickness which is approximately equal to the center spacing between adjacent tabs on the wall plates and each stud is formed with notches in each of its corners adjacent the terminal ends of the stud. The notches are provided so that, when the ends of each stud is located within an associated one of the plates, the notches are engaged and the stud is constrained against movement by four adjacent ones of the tabs.

Claims

1. A metal wall-framing structure for a building, the wall-framing structure comprising:

a horizontally disposed top plate, a horizontally disposed bottom plate and a plurality of vertically extending wall studs interconnecting the top and bottom plates;

the top and bottom plates being substantially identical and each being in the form of a generally U-shaped channel having side walls, a base wall which interconnects the side walls and a plurality of paired inwardly directed tabs arrayed along each of the side walls, the tabs along each of the side walls being separate from one another, being disposed parallel to the base wall and each having a width significantly smaller than the space between adjacent tabs;

the studs each having a generally C-shaped section formed by first and second parallel legs, a wall connecting the two legs and first and second inwardly directed flanges extending from the first and second legs respectively and disposed parallel to the connecting wall, each stud having a width between the first and second parallel legs which is approximately equal to the spacing between the side walls of the plates whereby the terminal ends of the studs may be nested within the channels defined by the plates, each stud having a thickness between the flanges and the connecting wall which is approximately equal to the centre spacing between adjacent tabs on each side wall of the plates, and each stud being formed with notches in each corner thereof adjacent the terminal ends of the stud, the notches being separate from one another in the form of apertures which extend only around respective corners of the stud and positioned such that, when the ends of each stud are located within the plates, the notches are engaged and the stud is constrained against moving by four adjacent ones of the tabs.

2. The structure as claimed in claim 1 wherein the successive tabs on each side wall of the top and bottom plates are spaced apart by equal distances.

3. The structure as claimed in claim 1 wherein the C-shaped section of each stud is asymmetrical whereby one said stud may be inverted relative to another identical said stud and be fitted to the other to form a box-section stud.

4. The structure as claimed in claim 1, wherein the first leg of each stud is slightly shorter in length than the second leg and the first flange of each stud has a length which is slightly less than that of the second flange.

5. The structure as claimed in claim 4 wherein the legs and connecting wall of each stud are fluted in the longitudinal direction of the stud.

6. The structure as claimed in claim 5 wherein the connecting wall of each stud is formed with at least two said flutes, wherein the flanges of each stud have a free edge which turns inwardly in a direction toward the connecting wall of the stud, and wherein, when two said studs are interfitted to form a box-section stud, one inwardly directed free edge of each stud engages in one of the flutes in the connecting wall of each other stud.

7. The structure as claimed claim 4 wherein the connecting wall of each stud is formed with at least one aperture and, at spaced apart intervals along the length of the stud, with a series of slots.

8. The structure as claimed in claim 7 wherein horizontally disposed upper and lower window plates are provided to extend parallel to the top and bottom plates and between two spaced-apart said studs, the upper and lower window plates being connected to the top and bottom plates respectively by trimmer studs.

9. The structure as claimed in claim 8 wherein each trimmer stud is formed adjacent each of its ends with notches which are engageable with the tabs in the top or bottom plates and with tabs which are similarly provided in the window plates, and wherein the trimmer studs are provided with deformable tongues which, when a trimmer stud is positioned adjacent a (main) stud, are engageable in the slots in the (main) stud.

10. The structure as claimed in claim 7 wherein a said aperture in provided in the connecting wall of each stud approximately mid-way along its length and wherein a metal noggin strap extends through the aperture in successive ones of the studs and interconnects the studs.

11. The structure as claimed in claim 1 wherein the base wall of the stop and bottom plates is formed with slots at spaced intervals along its length.

12. The structure as claimed in claim 11 and further including a connector element for interconnecting two or more of the top and bottom plates, the connector element having a channel-shaped section which is configured to receive the plates and the connector element being formed with tongues which are positioned to project through the slots in the base wall of each plate and which are arranged to be folded over to provide a positive connection between the connector element and the plates.

13. The structure as claimed in claim 11 wherein a diagonally extending brace element is provided to connect the upper and lower plates and wherein the brace element is connected to the respective plates by terminal ends of the brace element which extend through and are retained by the slots in the upper and lower plates.