Determining of the amount of material delivered each operational cycle of a shovel loader

• US 4,809,794 A
• Filed: 02/04/1987
• Issued: 03/07/1989
• Est. Priority Date: 06/07/1985
• Status: Expired due to Fees

• Current Assignee: James R. Blair, Timothy W. Riley
• Original Assignee: James R. Blair, Timothy W. Riley
• Inventors: Blair, James R., Riley, Timothy W.
• Primary Examiner(s): MILLER JR, GEORGE
• Application Number:
  US07/023,865
• Time in Patent Office: 762 Days
• Field of Search: 177/139, 177/141, 177/146, 177/147, 177/211
• US Class Current: 177/139
• CPC Class Codes: E02F 3/30 with a dipper-arm pivoted on a cantilever beam , i.e. boom
• CPC Class Codes: E02F 3/308 working outwardly
• CPC Class Codes: E02F 3/427 with mechanical drives by cables or hoisting ropes E02F3/46 take precedence
• CPC Class Codes: E02F 9/264 Sensors and their calibration for indicating the position of the work tool

Abstract

A method and apparatus for measuring the quantity of material delivered per cycle by a shovel loader having a bucket (22) that is moved between loaded and unloading positions. During the movement of the bucket in either direction between said positions, determinations are made of the location of the bucket with respect to two spaced points (27) and (17) on the structure (15) supporting the bucket. At the same time determinations are made as to the strain at a particular location in the support structure (15), that strain being related to total weight of the bucket and its contents. The bucket position determinations and the strain determinations are each provided as inputs to a processor programmed to calculate therefrom the weight of the bucket and contents, when loaded and unloaded, to thereby provide the weight of material delivered.

Claims

1. A method of measuring the quantity of material delivered per cycle by a shovel loader having a bucket to hold the material to be delivered, the bucket being movable between loaded and unloading positions, said bucket being supported from a structure during movement between said positions, said method comprising determining the position of the bucket in respect to a selected fixed location on said structure in the form of a processable position signal at a plurality of intervals during the movement of the bucket between said loaded and unloading positions, determining the load at a selected fixed location within said structure where the load is related to the mass and position of the bucket and bucket contents in the form of a processable load signal at each said interval, processing said position and load signals for a plurality of interval determinations to provide a number of mass determinations of the bucket and bucket contents from the interval determinations made during said movement, and averaging said mass determinations to provide a final determination of the bucket and bucket contents.

2. A method as claimed in claim 1 wherein first position determination and first load determinations are made as the bucket moves from the loaded to the unloading positions, and second position determinations and second load determinations are made as the bucket returns from the unloading position toward the load position, processing said position and load signals from said first position and load determinations to provide a final mass determination of the bucket and bucket contents when the bucket is loaded, processing said position and load signals from said second position and load determinations to provide a final mass determination of the bucket and bucket contents after the bucket has been unloaded, and processing said final mass determinations of the laoded and unloaded bucket to determine the mass of material delivered from the bucket.

3. A method as claimed in claim 1 or 2 wherein the position of the bucket is determined by determining the distance from a selected point in the bucket to two spaced fixed points of the structure, said two spaced fixed points having a fixed relation to the location at which the load in the structure is determined.

4. A method as claimed in claim 1 or 2 wherein the structure is mounted for movement about a vertical axis to effect movement of the bucket between said loaded and unloading positions.

5. A method as claimed in claim 4 wherein said position determinations and said load determinations are made at fixed time intervals during at least part of the movement of the structure about said vertical axis to and from the bucket unloading position.

6. A method as claimed in claim 4, wherein the position of the bucket is determined by determining the position of a selected point in the bucket to two spaced fixed points of the structure, said two spaced fixed points having a fixed relation to the location at which the load in the structure is determined.

7. A method as claimed in claim 1 or 2 wherein position and load determinations are processed to provide mass determinations only when the bucket is at or above a predetermined height with respect to the structure.

8. A method as claimed in claim 1 or 2 wherein the velocity and acceleration of the structure and the bucket are determined during the movement of the bucket between said loaded and unloading positions in the form of processable kinetic signals, and said kinetic signals are processed to determine that portion of the load at said selected location resulting from said velocity and acceleration and effecting correction to load determination accordingly.

9. A method as claimed in claim 1 or 2 wherein the load at said selected location in the structure is determined by a load cell means that produces an electrical signal proportional to the strain in the structure at said location.

10. In a shovel loader having a bucket supported from a structure, the structure being movable to locate the bucket in respective loaded and unloading positions, apparatus for measuring the quantity of material delivered by the bucket per shovel cycle, said apparatus comprising means to determine the position of the bucket with respect to a selected location in the structure at a plurality of intervals during said movement of the bucket, means to provide a processable position signal indicative of the determined position of the bucket, means to determine the load at a selected location within the structure where the load is related to the mass of the bucket and bucket contents at said intervals during said movement of the bucket, means to produce a processable load signal indicative of the determined load at said location, and processing means to receive said position and load signals for a plurality of interval determinations and calculate therefrom a number of mass determinations of the bucket and bucket contents from the interval determinations made during said movement, and to average said mass determinations to provide a final mass determination of the bucket and bucket contents.

11. In the combination claimed in claim 10 wherein the means to determine the bucket position is adapted to determine the distance of a fixed point on the bucket from each of two spaced fixed points on the structure, and the position signal producing means produces respective signals indicative of each of said distances for supply to the processor means.

12. In the combination claimed in claim 10 or 11 wherein the structure is pivotally about a vertical axis to move the bucket between said loaded and unloading position, and said position and load determining means are operable at preselected intervals during said pivotal movement between said positions in either direction.

13. The combination as claimed in claim 10 wherein, the position determining means and the load determining means are adapted to respectively make bucket position and load first determinations as the bucket moves from the loaded to the unloading position, and second determinations as the bucket moves from the unloading to the loaded position, and said processor means determines the average final mass of the loaded bucket and contents from said first determinations, the average final mass of the unloaded bucket and contents from said second determinations, and the differences between said average final masses.

15. The combination as claimed in any one of claims 10 or 13 wherein the structure includes a platform, an upwardly extending boom connected at the lower end to the platform, a stay rigidly connected to the platform, and a brace connecting the upper end of the boom to said stay, said bucket being suspended from said boom, and said selected location in the structure being in said stay.

14. The combination as claimed in 10 or 13 wherein there is provided means to provide a processable signal indicative of the velocity and acceleration of the bucket and the structure when the bucket is moving between the loaded and unloading positions, said processor being programmed to determine from said signal the kinetic load existing at said fixed location in the structure from the velocity and acceleration of the bucket and structure.

16. A method of measuring the quantity of material delivered per cycle by a shovel loader having a bucket to hold the material to be delivered, the bucket being movable between a loaded and unloading positions, said bucket being supported from a structure during movement between said positions, said method comprising determining the position of the bucket in respect to a selected location on said structure in the form of processable position signal at one or more intervals during said movement, determining the load at a selected location within said structure where the load is related to the mass of the bucket and bucket contents in the form of a processable load signal at said interval or intervals, and processing said position and load signals to determine the mass of the bucket an bucket contents of said interval or intervals, wherein first position determinations and first load determinations are made as the bucket moves from the loaded to the unloading positions, and second position determinations and second load determinations are made as the bucket returns from the unloading position toward the loaded position, processing said position and load signals from said first position and load determinations to determine the mass of the bucket and bucket contents when the bucket is loaded, processing said position and load signals from said second position and load determinations to determine the mass of the bucket and bucket contents after the bucket has been unloaded, and processing the determined mass of the loaded and unloaded bucket to determine the mass of material delivered from the bucket.

17. A method as claimed in claim 16, wherein the position of the bucket is determined by determining the distance from a selected point in the bucket to two spaced fixed points having a fixed relation to the location at which the load in the structure is determined.

18. A method as claimed in claim 16 or 17, wherein the structure is mounted for movement about a vertical axis to effect movement of the bucket between said loaded and unloading positions.

19. A method as claimed in claim 18, wherein said position determinations and said load determinations are made at fixed time intervals during at least part of the movement of the structure about said vertical axis to and from the bucket unloading position.

20. A method as claimed in claim 16 or 17, wherein position and load determinations are processed to provide mass determinations only when the bucket is at or above a predetermined height with respect to the structure.

21. A method as claimed in claim 16 or 17, wherein the velocity and acceleration of the structure and the bucket are determined during the movement of the bucket between said loaded and unloading positions in the form of processable kinetic signals, and said kinetic signals are processed to determine that portion of the load at said selected location resulting from said velocity and acceleration and effecting correction to load determination accordingly.

22. A method as claimed in claim 16 or 17, wherein the load at said selected location in the structure is determined by a load cell means that produces an electrical signal proportional to the strain in the structure at said location.

23. A method of measuring the quantity of material delivered per cycle by a shovel loader comprising a base, a platform supported on the base for rotation relative thereto about a vertical axis, a boom mounted at the lower end on the platform and connected at an upper portion to a stay structure mounted on the platform so the boom extends upwardly and outwardly from the platform, and a bucket supported suspended from the boom and displaceable therefrom in a vertical and horizontal direction, said method comprising determining in the form of an electrical signal the position of the bucket in respect to a selected fixed location in the boom or stay at a plurality of intervals during the rotation of the platform to move the bucket between loaded and unloading positions, determining in the form of an electrical signal the load at a selected fixed location in the boom or said stay structure where the load is related to the mass and position of the bucket and bucket contents, processing said position and load electrical signals for a plurality of interval determinations in an electronic processor to provide a number of mass determination of the bucket and bucket contents from the interval determinations made during said movement, and averaging said mass determinations to provide a final mass determination of the bucket and bucket contents.