Method of impregnating

• US 4,810,536 A
• Filed: 08/10/1987
• Issued: 03/07/1989
• Est. Priority Date: 08/27/1986
• Status: Expired due to Fees

• Current Assignee: Bayer AG
• Original Assignee: Bayer AG
• Inventors: Schmidt, Rudolf, Jansen, Bernhard, Richter, Roland, Muller, Hanns P., Schapel, Dietmar
• Primary Examiner(s): Pianalto, Bernard
• Application Number:
  US07/083,760
• Time in Patent Office: 575 Days
• Field of Search: 427/136, 427/137, 427/421, 427/443.2
• US Class Current: 427/427.4
• CPC Class Codes: C04B 14/36 Inorganic materials not provided for in groups C04B14/022 and C04B14/04 - C04B14/34
• CPC Class Codes: C04B 28/02 containing hydraulic cements other than calcium sulfates
• CPC Class Codes: C04B 41/009 characterised by the material treated
• CPC Class Codes: C04B 41/463 Organic solvents
• CPC Class Codes: C04B 41/4857 Other macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: C04B 41/4988 Organosilicium-organic copolymers, e.g. olefins with terminal silane groups
• CPC Class Codes: C04B 41/63 Macromolecular compounds
• CPC Class Codes: C04B 41/64 Compounds having one or more carbon-to-metal of carbon-to-silicon linkages
• CPC Class Codes: C08G 18/10 Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
• CPC Class Codes: C08G 18/307 Atmospheric humidity
• CPC Class Codes: C08G 18/61 Polysiloxanes
• CPC Class Codes: C08G 18/73 acyclic
• CPC Class Codes: C08G 18/75 cycloaliphatic
• CPC Class Codes: C08G 18/78 Nitrogen C08G18/775, C08G18/776 take precedence

Abstract

Impregnating agents are provided consisting essentially of

(a) an NCO-prepolymer or NCO-semi-prepolymer which is curable by atmospheric moisture, with an NCO content of 2 to 25% by weight, based on

(a1) an organic polyisocyanate and

(a2) a compound with at least 2 alcohol hydroxyl groups,

(b) a solvent which is inert with respect to isocyanate groups in which the (a1) organic polyisocyanate is a polyisocyanate with exclusively aliphatically or cycloaliphatically bound isocyanate groups and the (a2) polyhydroxyl compound is a polysiloxane of the molecular weight range of 300 to 5000 which has at least 2 alcoholically bound hydroxyl groups.

A method of impregnating mineral substrates with such impregnating agents is also provided.

Claims

1. A method of impregnating a mineral substrate comprising spraying, rolling, immersing or painting the substrate with an impregnating agent, in which the impregnating agent comprises

(a) an NCO-prepolymer or NCO-semi-prepolymer which is curable by atmospheric moisture, with an NCO content of 2 to 25% by weight, based on

(a1) an organic polyisocynate and

(a2) a polyhydroxyl compound with at least 2 alcohol hydroxyl groups, and

(b) a solvent which is inert with respect to isocynate groups, whereby the organic polyisocyanate (a1) is an organic polyisocyanate with exclusively aliphatically or cycloaliphatically bound isocyanate groups and the (a2) polyhydroxyl compound is a polysiloxane of the molecular weight range of 300 to 5000, which has at least 2 alcoholically bound hydroxyl groups.

2. The method of claim 1 in which the mineral substrate is concrete.

3. The method of claim 1 in which the mineral substrate is natural stone.

4. A method according to claim 1, wherein the polyhydroxyl compound (a2) is a hydroxyl terminated polysiloxane of the formula ##STR2## wherein R is C₁ -C₆ alkyl, n is 1 to 6, and

x is 4 to 50.

5. A method according to claim 1, wherein R is a methyl group, n is 1 and x is 5 to 20.

6. A method according to claim 1, wherein the impregnating agent further comprises an auxiliary agent or supplementary agent.

7. A method according to claim 6, wherein the auxiliary agent or supplementary agent is a cyclic acid anhydride selected from the group consisting of maleic anhydride, phthalic anhydride, and tetrahydrophathalic anhydride.

8. A method according to claim 6, wherein the auxiliary agent or supplementary agent is selected from the group consisting of catalysts, stabilizers, surface active substances, auxiliary flow improvers, pigments and fillers.

9. A method according to claim 8, wherein the stabilizer is benzoyl chloride.

10. A method according to claim 1, wherein the NCO content is 2.5 to 20% by weight.

11. A method according to claim 1, wherein the NCO content is 3 to 10% by weight.

12. A method according to claim 1, wherein the molecular weight of the polyhydroxyl compound (a2) is 400 to 1500.

13. A method according to claim 1, wherein the solvent is selected from the group consisting of toluene, xylene, ethyl acetate, butyl acetate, acetone, methyl-ethyl-ketone, methyl isobutyl ketone, ethylene glycol monoethyl ether acetate, cyclohexane, ortho-silicic acid alkyl esters and mixtures thereof.

14. A method according to claim 12, wherein the ortho-silicic acid alkyl ester is selected from the group consisting of silicic acid tetramethyl ester and silicic acid tetraethyl ester.