Inductive sensor arrangement and measuring arrangement for use thereof

• US 4,810,966 A
• Filed: 06/19/1984
• Issued: 03/07/1989
• Est. Priority Date: 07/05/1983
• Status: Expired due to Fees

• Current Assignee: Precitec GmbH & Co. KG
• Original Assignee: Karl-Heinz Schmall
• Inventors: Schmall, Karl-Heinz
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): EDMONDS, WARREN
• Application Number:
  US06/622,120
• Time in Patent Office: 1,722 Days
• Field of Search: 324/207, 324/208, 324/226, 324/228, 324/232, 324/234, 324/236-243, 324/260-262, 219/124.02, 219/124.22, 219/124.34, 219/124.4, 219/123, 336/226, 336/228, 336/225, 336/232, 336/199-208
• US Class Current: 324/207.17
• CPC Class Codes: B23K 9/1276 Using non-contact, electric or magnetic means, e.g. inductive means
• CPC Class Codes: G01B 7/023 for measuring distance between sensor and object G01B7/082 and G01B7/102 take precedence
• CPC Class Codes: G01V 3/104 using several coupled or uncoupled coils G01V3/101 takes precedence

Abstract

The sensor arrangement according to the invention serves to determine the spacing from a non-magnetic or ferro-magnetic article. In addition, it seeks to make it possible to determine the relative position of the sensor with respect to irregularities on the article such as gaps or holes. The inductive sensor arrangement has an oscillator which feeds a transmitting coil which in turn induces alternating current, in dependence on the relative position with respect to the article, in a receiving component coil. By virtue of the transmitting and/or receiving component coil being in the form of a metal layer on at least one surface of a laminar coil carrier, it is possible substantially to improve measuring accuracy and also the degree of sensitivity of the sensor arrangement.

Claims

1. An inductive sensor arrangement comprising a laminar coil carrier, transmitting coil means consisting of at least one transmitting coil, HF-oscillator means connected to supply said transmitting coil means with an a.c. voltage, receiving coil means consisting of at least one receiving coil, at least one of said coils of said transmitting coil means and said receiving coil means being applied as a metal layer to a surface of said laminar coil carrier, and said transmitting coil means and said receiving coil means being mounted in relation to said coil carrier for alternating current, when induced in said receiving coil means by said transmitting coil means, to be dependent in respect of at least one of the current values of phase relationship and amplitude, on the relative position of a metal article to be sensed with respect to the sensor arrangement, the winding axes of said coil means in use being oriented toward the article, at least one of said transmitting coil means and said receiving coil means comprising at least two coils, said at least two coils of the one said coil means and the other of said coil means being arranged with symmetry with respect to a feature of said laminar coil carrier, said symmetry being selected from axial symmetry with respect to at least one axis of symmetry on said laminar coil carrier and point symmetry with respect to at least one point of symmetry on said laminar coil carrier, whereby the distance or relative position of a surface irregularity or an edge of the metal article can be determined, and means for transmitting a signal according to such determination.

2. An inductive sensor arrangement according to claim 1, in which the coils of said transmitting coil means and said receiving coil means are applied as metal layers on both surfaces of said laminar coil carrier.

3. An inductive sensor arrangement according to claim 1, comprising two laminar coil carries stacked one above the other, coils of said transmitting coil means and said receiving coil means being applied as metal layers to the outer surfaces of said two laminar coil carriers and to one of the two facing surfaces of said laminar coil carriers.

4. An inductive sensor arrangement according to claim 1, in which said coils of said receiver coil means are arranged with axial symmetry with respect to at least one axis of symmetry on said laminar coil carrier.

5. An inductive sensor arrangement according to claim 1, in which said coils of said receiver coil means are arranged with point symmetry with respect to at least one point of symmetry on said laminar coil carrier.

6. An inductive sensor arrangement according to claim 1, in which said laminar coil carrier comprises a deformable material.

7. An inductive sensor arrangement according to claim 1, in which said laminar coil carrier is formed so as to present its coil carrying surfaces juxtaposed to and parallel to a surface of the article that deviates from a flat plane.

8. An inductive sensor according to claim 7, in which said laminar coil carrier is formed so as to present its coil carrying surfaces juxtaposed to and parallel to a surface of the article comprising two flat planes at an angle to each other.

9. An inductive sensor arrangement according to claim 1, in which said laminar coil carrier is a plate comprising electrically non-conductive material.

10. An inductive sensor arrangement according to claim 1, in which said coils of said transmitting coil means are formed on said laminar coil carrier by a thick film process.

11. An inductive sensor arrangement according to claim 1, in which all said coils are formed on said laminar coil carrier by a thin film process.

12. An inductive sensor arrangement according to claim 3, in which said receiving coil means are applied to each of said outer surfaces of said laminar coil carriers and each comprises at least two component coils located on opposite sides of an axis of symmetry on the respective surface, said laminar coil carriers being so relatively located that the axis of symmetry on one of said outer surfaces intersects the axis of symmetry on the other of said outer surfaces as said laminar coil carriers are viewed in plan.

13. An inductive sensor arrangement according to claim 3, in which said receiving coil means are applied to each of said outer surfaces of said laminar coil carriers and each comprises at least two component coils located at opposite sides of and substantially parallel to an axis of symmetry on the respective surface, said laminar coil carriers being so relatively located that the axis of symmetry on one of said outer surfaces intersects at a right angle the axis of symmetry on the other of said outer surfaces as said laminar coil carriers are viewed in plan, and said receiving coil means on each said laminar coil carrier present coils of substantially the same plan form as said laminar coil carriers.

14. An inductive sensor arrangement according to claim 1, including a metal conductor of laminar configuration additonally mounted on said laminar coil carrier to form an electrode for capacitatively measuring the distance between the inductive sensor arrangement and the article.

15. A measuring arrangement for determining the relative position of a sensor arrangement with respect to a metal article, comprising a sensor arrangement including transmitting coil means and receiving coil means, at least one of said transmitting coil means and said receiving coil means being divided into at least two component coils, an HF-oscillator, means connecting said HF-oscillator to said transmitting coil, an evaluation circuit for determining at least one of the values of phase relationship and voltage of an alternating current induced in said receiving coil means by said transmitting coil means while dependent on changes in the relative position of the article and said sensor arrangement, and change-over switching means interposed between on the one hand one of said transmitting coil means and said receiving coil means and on the other hand said evaluation circuit for selectively connecting at least one of said component coils to said evaluation circuit.

16. A measuring arrangement according to claim 15, in which said component coils respectively cover different areas relatively to the position to be determined of the article.

17. A measuring arrangement according to claim 15, for measuring in addition to the spacing of the sensor arrangement with respect to the surface of the article, the lateral relative position of the sensor arrangement and an irregularity of the article, in which measuring arrangement said receiving coil means comprise at least one pair of component coils spaced relatively to each other on opposite sides of an axis of symmetry in the plane of each coil, said receiving coil means comprising also at least one auxiliary coil arranged to be disposed at a different spacing from the article than said component coils, and said change-over switching means being connected between said receiving component coils and said evaluation circuit and operative, on the one hand, to connect said receiving component coils in opposition for signals to be applied to said evaluation circuit for measurement in respect of lateral relative position of said article and, on the other hand, to connect at least one of said component coils in opposition to said auxiliary coil for signals to be applied to said evaluation circuit for measurement of the distance of the article.

18. A measuring arrangement according to claim 15, provided with a plurality of said pairs of component coils and in which said change-over switching means are arranged for scanning said pairs of coils in sequence.