Metal microfilter

• US 4,812,236 A
• Filed: 10/16/1987
• Issued: 03/14/1989
• Est. Priority Date: 10/23/1986
• Status: Expired due to Term

• Current Assignee: Sulzer Brothers, Ltd (Sulzer AG)
• Original Assignee: Sulzer Brothers, Ltd (Sulzer AG)
• Inventors: Ehrsam, Christian
• Primary Examiner(s): Fisher, Richard V.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US07/109,222
• Time in Patent Office: 515 Days
• Field of Search: 210/500.25, 210/490, 264/22, 204/11, 204/15, 204/24, 428/596, 428/606, 428/613
• US Class Current: 210/490
• CPC Class Codes: B01D 2325/26 Electrical properties
• CPC Class Codes: B01D 29/012 Making filtering elements making bag, cage, hose, tube, sleeve or like filtering elements B01D29/111
• CPC Class Codes: B01D 29/05 supported
• CPC Class Codes: B01D 29/111 Making filtering elements
• CPC Class Codes: B01D 29/13 Supported filter elements
• CPC Class Codes: B01D 29/945 for continuously discharging concentrated liquid
• CPC Class Codes: B01D 67/0062 by micromachining techniques, e.g. using masking and etching steps, photolithography
• CPC Class Codes: B01D 67/0069 by deposition from the liquid phase, e.g. electrochemical deposition B01D67/0046 takes precedence
• CPC Class Codes: B01D 69/10 Supported membranes; Membrane supports
• CPC Class Codes: B01D 71/02 Inorganic material
• CPC Class Codes: Y10T 428/12479 Porous [e.g., foamed, spongy, cracked, etc.]

Abstract

A metal microfilter foil is provided with a supporting structure made up of two layers which are deposited on a rear side of the foil. The first layer comprises a plurality of connecting elements of column or web shape which widen at the top to form enlarged portions which merge together to form the second layer leaving open macropores. The continuous supporting structure provides large pores as compared with the micropores of the foil and offer considerable stability.

Claims

1. A filter comprising

a metal microfilter foil having micropores therein;

and

an electroplated open-pore supporting structure supporting said foil and having pores of larger size than said micropores, said supporting structure including a first porous layer of individual connecting elements connected to said foil and a second porous layer connected to said elements of said first layer and having a continuous structure with open macropores.

2. A filter as set forth in claim 1 wherein said connecting elements are of column shape.

3. A filter as set forth in claim 1 wherein said connecting elements are of web shape.

4. A filter as set forth in claim 1 wherein said connecting elements have enlarged end portions merging together to define said second layer with said macropores.

5. A filter as set forth in claim 1 wherein said second layer is separately deposited on said first layer and forms a seamless transverse connection between respective ends of said connecting elements.

6. A filter as set forth in claim 5 wherein said second layer has a plurality of contact locations for receiving a bearing structure.

7. A filter as set forth in claim 6 wherein said connecting elements are more closely spaced at said contact locations than at the remainder of said second layer.

8. A filter as set forth in claim 6 wherein said second layer has narrow webs near said contact locations and extending towards a center of a respective contact location.

9. A filter as set forth in claim 1 wherein said connecting elements are disposed in a grid.

10. A filter as set forth in claim 1 wherein said connecting elements include a network of web-shaped elements and column-shaped elements defining a mesh like net.

11. A filter as set forth in claim 10 wherein said connecting elements have enlarged end portions merging together to define said second layer with said macropores, said end portions at junctions of said net are larger than and project over the remaining end portions.

12. A filter as set forth in claim 10 wherein said end portions at junctions of said net are of toroidal shape.

13. A filter comprising

a metal microfilter foil having micropores therein;

and

an electroplated open-pore supporting structure supporting said foil and having pores of larger size than said micropores, said supporting structure including a plurality of connecting elements connected to said foil and a plurality of enlarged end portions connected to respective ends of said connecting elements and defining macropores therebetween.

14. A filter as set forth in claim 13 wherein said connecting elements are of column shape.

15. A filter as set forth in claim 13 wherein said connecting elements include a plurality of web-shaped elements defining a grid and a plurality of columnshaped elements within said grid.

16. A filter as set forth in claim 15 wherein said connecting elements include column-shaped elements at junctions of said web-shaped elements and said enlarged portions at said junctions project over the remaining enlarged portions.

17. A filter as set forth in claim 15 wherein said connecting elements include column-shaped elements at junctions of said web-shaped elements with enlarged portions thereon of toroidal shape.

18. A filter as set forth in claim 13 wherein said connecting elements are of web-shape.

19. A filter as set forth in claim 18 wherein said enlarged end portions define rectangular macropores therebetween to define a parquet arrangement.

20. A filter comprising

a metal microfilter foil having micropores therein;

a first layer of electroplated spaced apart connecting elements connected to said foil; and

a second layer of metal connected to said first layer in spaced relation to said foil and having a pattern of macropores therein.