Differential gear

• US 4,813,297 A
• Filed: 05/26/1987
• Issued: 03/21/1989
• Est. Priority Date: 05/26/1986
• Status: Expired due to Term

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Azuma, Hitoshi, Tomo, Kentaro
• Primary Examiner(s): Marmor, Charles A.
• Assistant Examiner(s): HILL, MITCHELL
• Application Number:
  US07/053,683
• Time in Patent Office: 665 Days
• Field of Search: 180/252, 180/251, 180/249, 180/248, 180/247, 180/233, 364/424, 74/690, 74/691, 74/675
• US Class Current: 475/2
• CPC Class Codes: B60K 17/20 in which the differential movement is limited
• CPC Class Codes: B60K 17/3462 with means for changing distribution of torque between front and rear wheels
• CPC Class Codes: B60K 23/04 for differential gearing
• CPC Class Codes: B60K 23/0808 for varying torque distribution between driven axles, e.g. by transfer clutch
• CPC Class Codes: F16H 2048/204 Control of arrangements for suppressing differential actions
• CPC Class Codes: F16H 2048/205 using the steering as a control parameter
• CPC Class Codes: F16H 2048/364 using electric or hydraulic motors
• CPC Class Codes: F16H 48/08 comprising bevel gears
• CPC Class Codes: F16H 48/30 using externally-actuatable means
• CPC Class Codes: F16H 48/36 characterised by intentionally generating speed difference between outputs
• CPC Class Codes: F16H 48/40 characterised by features of the rotating cases
• CPC Class Codes: F16H 59/58 dependent on signals from the steering

Abstract

A differential gear includes a rotatable case, pinions rotatably disposed in the case, a pair of side gears meshing with the pinions and disposed in the case, a first shaft supported rotatably about a rotary axis of the case and extending from one of side gears, a second shaft supported rotatably about the axis and extending from the other side gear in the opposite direction to the first shaft, a first driven gear provided in one of the first and second shafts, a first drive gear for rotating the driven gear to transmit driving force to the first and second shafts. A worm wheel fixed to the case, a worm meshing with the worm wheel and an electric motor are provided. The motor is controlled by a control device so as to maintain the difference between numbers of revolutions of the first and second shafts within a predetermined range.

Claims

1. A differential gear comprising:

a differential carrier to be mounted on a vehicle body;

a rotatable case disposed rotatably in the carrier;

pinions disposed rotatably in the case;

a pair of side gears disposed rotatably in said case to mesh with the pinions;

a first shaft supported rotatably about a rotary axis of said case and extending from one of said side gears;

a second shaft supported rotatably about said rotary axis and extending from the other side gear in the opposite direction to said first shaft;

driven means provided in one of the first and second shafts for transmitting driving force to the shafts;

first means for rotating the driven means;

a worm wheel fixed to a portion outside said case to be rotated therewith and disposed in the differential carrier;

second means for rotating the worm wheel having a worm meshing with the worm wheel and disposed in the differential carrier and an electric motor fixed to the differential carrier, a shaft of the motor being connected to the worm; and

a control device means for calculating on the basis of signals from a steering angle sensor and a vehicle speed sensor to control the number of revolutions of said second means.

2. A differential gear as claimed in claim 1, wherein said control device controls the second means so as to maintain the difference between the numbers of revolutions of said first and second shafts within a predetermined range.

3. A differential gear as claimed in claim 2, wherein an electric motor is included in said second means and rotated at the number of revolutions slight higher than the theoretical value obtained by calculation.

4. A differential gear as claimed in claim 1, wherein the differential gear is disposed between front and rear propeller shafts and used for a center differential gear in a four wheel drive car, and wherein the shaft provided with the driven means is connected to the front propeller shaft, whereby said second means is controlled at the time of turning of the car so as to reduce number of revolutions of the rear propeller shaft.

5. A differential gear as claimed in claim 1, wherein the differential gear is disposed between right and left drive shafts, and wherein one of said first and second shafts is connected to one of the right and left drive shafts through a gear train and the other of the first and second shafts is connected to the other of the right and left drive shafts through a transmitting device.

6. A differential gear comprising:

a differential carrier to be mounted on a vehicle body;

a rotatable case disposed rotatably in the carrier;

pinions disposed rotatably in the case;

a pair of side gears disposed rotatably in said case to mesh with the pinions;

a first shaft supported rotatably about a rotary axis of said case and extending from one of said side gears;

a second shaft supported rotatably about said rotary axis and extending from the other side gear in the opposite direction to said first shaft;

driven means for transmitting driving force to the first and second shafts;

first means for rotating the driven means;

a worm wheel provided on one of said case and the first and second shafts;

second means for rotating the worm wheel having a worm meshing with the worm wheel and disposed in the differential carrier, a shaft of the motor being connected to the worm; and

a control device means for calculating on the basis of signals from a steering angle sensor and a vehicle speed sensor to control the number of revolutions of said second means.

7. A differential gear as claimed in claim 6, further comprising an auxiliary gear device provided in relation to one of the first and second shafts.

8. A differential gear as claimed in claim 7, wherein said auxiliary gear device includes a non-rotatable case, pinions disposed rotatably in the non-rotatable case and a pair of side gears disposed rotatably in said non-rotatable case to mesh with the pinions.