Streamlined production of electric motor armatures and stators

• US 4,815,673 A
• Filed: 04/21/1988
• Issued: 03/28/1989
• Est. Priority Date: 07/15/1985
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Wheeler, Dale K.
• Primary Examiner(s): Hall, Carl E.
• Application Number:
  US07/185,328
• Time in Patent Office: 341 Days
• Field of Search: 242/7.09, 242/7.10, 242/7.03, 242/1.1 R, 242/7.05, 242/35.5 A, 29/596, 29/598, 29/736, 29/732, 29/759, 198/346.1, 198/346.2, 198/341, 198/365, 198/358, 198/465.1, 198/570, 414/495
• US Class Current: 198/346.1
• CPC Class Codes: H02K 15/00 Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine
• CPC Class Codes: Y10T 29/49012 Rotor
• CPC Class Codes: Y10T 29/53143 Motor or generator

Abstract

Two production lines for the manufacture of armatures or stators for electric motors are separated over at least part of their length by a common partition. The juxtaposed proximity of the two production lines allows operations on articles on both lines to be carried out simultaneously by equipment mounted on a common operating head. Shuttles are provided upstream and downstream of coil winding areas so that armature or stator bodies from one production line can be automatically diverted to a winder on the other production line and returned when wound. The height of the laminations is determined by picking a stack close to the maximum height permissible, measuring this height and, if necessary, removing a lamination via a vacuum line mounted on a measuring head. After winding, the ends of the magnetic wires on the armature are stripped using a laser. The dual highway style production lines provide economy in floor space and operators, and by use of the transfer shuttles enable bottlenecks of one line to be handled by the other line.

Claims

1. Apparatus for manufacturing major subassemblies of electric motors, comprising:

two production lines disposed side by side and separated along at least part of the length thereof by a common partition;

either production line being capable of performing at least one operation on subassemblies being produced on the other production line;

means for transferring at least some of the subassemblies from one to the other side of said partition for enabling said one operaton to be performed on the transferred subassemblies;

each said production line including a coil winding station, said at least one operation comprising coil winding, and said transferring means being disposed upstream of said coil winding station;

return transfer means, disposed downstream of said coil winding station, for transferring said transferred subassemblies back to their original production line on said one side of said partition;

buffer storage means for storing parts of the electric motors, said buffer storage means comprising a horizontal platform for supporting said parts in layers, and means for lowering said platform as the latter is loaded and for maintaining said platform horizontal as it is lowered;

each end of said platform being supported by a respective belt which is connected at one end to the platform, passes upwardly and over a respective wheel, and is connected at the other end to a spring;

each said wheel being provided with teeth which mesh with teeth of the respective belt; and

the respective wheels being spaced apart and interconnected by a chain arranged in a figure eight configuration, whereby any vertical movement of one end of said platform is accompanied by an equal vertical movement at the other end of said platform.

2. The apparatus of claim 1, wherein said platform is scalloped to receive a row of armatures.

3. The apparatus of claim 1, wherein said platform has mounted thereon at least one pin for stacking gears thereon, the pin extending upwardly through the gears.

4. The apparatus of claim 1, wherein said buffer storage means comprises two such horizontal platforms disposed side by side and movable vertically independently of each other.

5. The apparatus of claim 1, wherein said buffer storage means comprises a trolley arranged to run on rails.

6. Apparatus for manufacturing major subassemblies of electric motors, comprising:

two production lines extending side by side;

means for transferring at least some of the subassemblies from either of said production lines to the other of said production lines;

each said production line including a coil winding station, and said transferring means being disposed upstream of said coil winding station;

return transfer means, disposed downstream of said coil winding station, for transferring the transferred subassemblies back to their original production line;

buffer storage means for storing parts of the electric motors, said buffer storage means comprising a horizontal platform for supporting said parts in layers, and means for lowering said platform as the latter is loaded and for maintaining said platform horizontal as it is lowered;

each end of said platform being supported by a respective belt which is connected at one end to the platform, passes upwardly and over a respective wheel, and is connected at the other end to a spring;

each said wheel being provided with teeth which mesh with teeth of the respective belt; and

the respective wheels being spaced apart and interconnected by a chain arranged in a figure eight configuration, whereby any vertical movement of one end of said platform is accompanied by an equal vertical movement at the other end of said platform.

7. The apparatus of claim 6, wherein said platform is scalloped to receive a row of armatures.

8. The apparatus of claim 7, wherein said buffer storage means comprises two such horizontal platforms disposed side by side and movable vertically independently of each other.

9. The apparatus of claim 8, wherein said buffer storage means comprises a trolley arranged to run on rails.

10. The apparatus of claim 6, wherein said platform has mounted thereon at least one pin for stacking gears thereon, the pin extending upwardly through the gears.

11. The apparatus of claim 6, wherein said parts of the electric motors are armature core assemblies, and said buffer storage means is disposed upstream of said coil winding station;

and further comprising means for loading said core assemblies into said buffer storage means when said winding station is not ready to accept them.