Multiple-purpose instantaneous gas water heater

• US 4,819,587 A
• Filed: 07/09/1986
• Issued: 04/11/1989
• Est. Priority Date: 07/15/1985
• Status: Expired due to Fees

• Current Assignee: Toto Limited
• Original Assignee: Toto Limited
• Inventors: Hayashi, Keiji, Kobayashi, Hiroshi, Nakamura, Hisashi, Tanaka, Shingo, Kawaguchi, Hideki, Tsutsui, Osamu, Makita, Atsuo, Kayano, Masahiro
• Primary Examiner(s): Warner, Steven E.
• Application Number:
  US06/883,773
• Time in Patent Office: 1,007 Days
• Field of Search: 122/446, 122/447, 122/448 R, 122/451 R, 122/452, 126/351, 236/23, 236/24, 236/25 R, 237/19
• US Class Current: 122/448.1
• CPC Class Codes: F23N 1/082 using electronic means
• CPC Class Codes: F23N 2223/08 Microprocessor; Microcomputer
• CPC Class Codes: F23N 2225/18 feedwater temperature
• CPC Class Codes: F23N 2225/19 outlet temperature water heat-exchanger
• CPC Class Codes: F23N 2227/10 Sequential burner running
• CPC Class Codes: F23N 2235/14 electromagnetically operated
• CPC Class Codes: F23N 2235/16 variable flow or proportional valves
• CPC Class Codes: F23N 2237/02 two or more burners
• CPC Class Codes: F23N 5/18 using detectors sensitive to rate of flow of air or fuel
• CPC Class Codes: F23N 5/20 with a time programme acting through electrical means, e.g. using time-delay relays

Abstract

A multiple purpose instantaneous gas water heater comprises a combination of a larger combustion capacity type first burner with a smaller combustion capacity type second burner. Each of the burners can be controlled by a proportional combustion control method and/or an intermittent combustion control method. It is possible to combine these functions within a microcomputer system so as to use each or both burners selectively, or both together, so that it is possible to select water from a wide range of hot water temperatures or to select a target temperature.

Claims

1. A multiple-purpose instantaneous gas water heater comprising:

(a) a first burner;

(b) a second burner;

(c) a heat exchanger positioned adjacent said first burner and said second burner, said first and second burner being operably connected to selectively heat water contained in said heat exchanger;

(d) means for independent setting of the highest and lowest combustion capacities of said first burner and said second burner, wherein the highest combustion capacity of said second burner is slightly larger than the lowest combustion capacity of said first burner;

(e) means for detecting a water flow rate;

(f) means for detecting the temperature of feeding water;

(g) means for detecting the temperature of hot water, said means for detecting being arranged sequentially, respectively, along a feeding water pipeline channel extending through said heat exchanger;

(h) a control panel including means for setting water temperature;

(i) a microprocessor including;

(i) an arithmetic-logic means for receiving data from each of said means for detecting and said means for setting water temperature; and

(ii) means for defining a required heat load in response to said data;

(j) means for selectively operating said first burner and said second burner depending upon the required heat load automatically determined by said microprocessor; and

(k) means for selectively generating a combustion-off signal for intermittently operating said second burner;

(l) means for generating a proportional combustion signal for operating said first burner; and

(m) means for generating a proportional combustion signal for operating said first burner and said second burner, said means for selectively generating being operable in response to a burner selected by said means for selectively operating a burner;

(n) first and second electrical valves;

(o) first and second proportional control valves; and

(p) a fuel gas feeding pipeline, said first and second electrical valves being operable to selectively open said fuel gas feeding pipeline and said first and second proportional valves including means for continuously controlling the fuel gas flow rate through said gas feeding pipeline.

4. A gas water heater in accordance with claim 1 wherein water flow rate and temperature sensors are positioned along said loop.

5. An instantaneous gas water heater in accordance with claim 4 further comprising a circulation pump and a heater located along said return by-pass line, and means for calculating said required heat load and means for circulating water at a predetermined temperature in response to receipt of a signal corresponding to the water flow rate flowing within said loop, the temperature of water within said loop, and a set up temperature.

6. An instantaneous gas water heater in accordance with claim 5 wherein said heater is an electrical heater, said gas water heater further comprising means for selectively controlling the current voltage of said electrical heater and the on-off cycle of said heater in response to the calculated required heat load value.

2. A multiple-purpose instantaneous gas water heater in accordance with claim 53 further comprising first and second electrical valves, first and second proportional control valves, and a fuel gas feeding pipeline, said first and second electrical valves being operable to selectively open said fuel gas feeding pipeline in response to receipt of said signals, said first and second proportional valves comprising means for continuously controlling the fuel gas flow rate through said gas feeding pipeline.

3. A multiple-purpose instantaneous gas water heater comprising:

(a) a first burner;

(b) a second burner;

(c) positioned adjacent said first burner and said second burner, said first and second burner being operably connected to selectively heat water contained in said heat exchanger;

(d) for independent setting of the highest and lowest combustion capacities of said first burner and said second burner, wherein the highest combustion capacity of said second burner is sightly larger than the lowest combustion capacity of said first burner;

(e) means for detecting a water flow rate;

(f) means for detecting the temperature of feeding water;

(g) means for detecting the temperature of hot water, said means for detecting being arranged sequentially, respectively, along a feeding water pipeline channel extending through said heat exchanger;

(h) a control panel including means for setting water temperature;

(i) a microprocessor including;

(i) an arithmetic-logic means for receiving data from each of said means for detecting and said means for setting water; and

(iii) means for defining a required heat load in response to said data;

(j) means for selectively operating said first burner and said second burner depending upon the required heat load automatically determined by said microprocessor; and

(k) feeding water pipeline having a central portion extending through said heat exchanger and connected to a central portion of a hot water discharge pipeline by a return by-pass line, wherein said return by-pass line, said feeding water pipeline, said heat exchanger, and said hot water discharge pipeline form a loop.

7. A multiple-purpose instantaneous gas water heater comprising:

(a) a first burner;

(b) a second burner;

(c) positioned adjacent said first burner and said second burner, said first and second burner being operably connected to selectively heat water contained in said heat exchanger;

(d) for independent setting of the highest and lowest combustion capacities of said first burner and said second burner, wherein the highest combustion capacity of said second burner is slightly larger than the lowest combustion capacity of said first burner;

(e) means for detecting a water flow rate;

(f) means for detecting the temperature of feeding water;

(g) means for detecting the temperature of hot water, said means for detecting being arranged sequentially, respectively, along a feeding water pipeline channel extending through said heat exchanger;

(h) a control panel including means for setting water temperature;

(i) a microprocessor including;

(i) an arithmetic-logic means for receiving data from each of said means for detecting and said means for setting water temperature; and

(ii) means for defining a required heat load in response to said data;

(j) means for selectively operating said first burner and said second burner depending upon the required heat load automatically determined by said microprocessor; and

(k) means for automatically controlling combustion of at least one said burner in response to the calculation of a required heat load.

8. A multiple-purpose instantaneous gas water heater in accordance with claim 7 further comprising a hot water pipeline, a feeding water pipeline, a return bypass line branched from said hot water pipeline and said feeding water pipeline, a circulation pump located along said return by-pass line, and a loop-shaped pipeline adapted to contain a predetermined amount of water, said loop-shaped pipeline comprising said feeding water pipeline, said heat exchanger, said hot water pipeline, and said return by-pass line, said predetermined amount of water adapted to circulate through said pipeline and be heated within said pipeline, and means for heating said water within said loop-shaped pipeline for maintaining said water at a predetermined set up temperature, means for increasing the heat of said circulating water in response to the calculated required heat load in order to increase the heat of said circulating water so that said circulating water will have a temperature equivalent to said set up temperature.

9. A multiple-purpose instantaneous gas water heater in accordance with claim 8 further comprising means for cutting off the operation of said circulation pump when the required heat load exceeds a predetermined value, wherein said predetermined value is greater than the highest combustion capacity expected to be required for maintaining said circulating water at said set up temperature.

10. A multiple-purpose instantaneous gas water heater comprising:

(a) a first burner;

(b) a second burner;

(c) positioned adjacent said first burner and said second burner, said first and second burner being operably connected to selectively heat water contained in said heat exchanger;

(d) for independent setting of the highest and lowest combustion capacities of said first burner and said second burner, wherein the highest combustion capacity of said second burner is slightly larger than the lowest combustion capacity of said first burner;

(e) means for detecting a water flow rate;

(f) means for detecting the temperature of feeding water;

(g) means for detecting the temperature of hot water, said means for detecting being arranged sequentially, respectively, along a feeding water pipeline channel extending through said heat exchanger;

(h) a control panel including means for setting water temperature;

(i) a microprocessor including;

(i) an arithmetic-logic means for receiving data from each of said means for detecting and said means for setting water temperature; and

(ii) means for defining a required heat load in response to said data;

(j) means for selectively operating said first burner and said second burner depending upon the required heat load automatically determined by said microprocessor; and

(k) a a hot water discharge pipeline connecting an exit of said heat exchanger with hot water discharge instrument; and

(1) a heating water pipeline connecting an inlet portion of said heat exchanger to a feeding water supply source, said hot water discharge pipeline and said feeding water supply source both being connected to a return by-pass line.

11. A multiple-purpose instantaneous gas water heater in accordance with claim 10 further comprising a circulation pump and a channel formed by said pipelines, said channel comprising means for circulating water when said hot water is not being discharged from said hot water discharge instrument and means for conducting a flow of water, and a water flow movement sensor for detecting periods when hot water is being discharged and periods when hot water is not being discharged.

12. A multiple-purpose instantaneous gas water heater in accordance with claim 11 further comprising means for burning one of said burners intermittently at different on-off cycles during hot water discharge and hot water non-discharge periods, respectively, when the required heat load is less than a predetermined combustion capacity.

13. An instantaneous gas water heater in accordance with claim 11 further comprising means associated with said second burner for maintaining the discharge temperature of hot water at a predetermined level by heating the heat exchanger via continued combustion when the required heat load is greater than a predetermined combustion capacity.

14. An instantaneous gas water heater in accordance with claim 11 wherein said first burner comprises means for maintaining the discharge temperature of hot water at a predetermined temperature by heating the heat exchanger via continued combustion when the necessary heat load exceeds the capacity of the second burner.

15. A multiple-purpose instantaneous gas water heater comprising:

(a) a first burner;

(b) a second burner;

(c) positioned adjacent said first burner and said second burner, said first and second burner being operably connected to selectively heat water contained in said heat exchanger;

(d) for independent setting of the highest and lowest combustion capacities of said first burner and said second burner, wherein the highest combustion capacity of said second burner is slightly larger than the lowest combustion capacity of said first burner;

(e) means for detecting a water flow rate;

(f) means for detecting the temperature of feeding water;

(g) means for detecting the temperature of hot water, said means for detecting being arranged sequentially, respectively, along a feeding water pipeline channel extending through said heat exchanger;

(h) a control panel including means for setting water temperature;

(i) an arithmetic-logic means for receiving data from each of said means for detecting and said means for setting water temperature; and

(ii) means for defining a required heat load in response to said data;

(j) means for selectively operating said first burner and said second burner depending upon the required heat load automatically determined by said microprocessor and

(k) a temperature sensor positioned along said feeding water pipeline;

(l) arithmetic-logic means for maintaining high temperature hot water and low temperature hot water, said arithmetic-logic means being adapted to receive data corresponding to high and low hot and cold water temperatures, information relating to the water flow rate detected by a water flow sensor, information relating to feeding water temperature determined by a feeding water temperature sensor;

(m) hot water discharge temperature and control means for effecting combustion in response to a required heat load for high and low temperature hot water in an alternating fashion in accordance with a predetermined hot and cold water ratio; and

(n) means for discharging high temperature hot water and low temperature hot water in an alternating fashion from hot and cold water shower instruments.

16. A multiple-purpose instantaneous gas water heater in accordance with claim 15 further comprising a first electrical valve and a second electrical valve, each said valve comprising means for selectively opening a fuel gas feed pipeline in response to said selectively generated signals, and first and second proportional valves comprising means for controlling the fuel gas flow rate within said fuel gas feeding pipeline.

17. A cold and hot water showering device which comprises a first burner and a second burner adapted to be arranged adjacent to a heat exchanger unit, means for determining the highest and lowest combustion capacity of said first burner, wherein the highest combustion capacity of the second burner is slightly greater than the lowest combustion capacity of the first burner, means for detecting a water flow rate, means for detecting a feeding water temperature, and means for detecting hot water temperature, all of said detecting means being arranged, respectively, along a feeding water pipeline channel which extends through said heat exchanger, a control panel comprising means for setting a temperature, an arithmetic-logic device in the form of a microprocessor comprising means for calculating a required heat load in accordance with data input from each of said detecting means, means for selecting a usable burner in accordance with the required heat load calculated by said microprocessor, means for selecting the combustion capacity control method of said second burner in accordance with the required heat load calculated when said second burner is selected, and means for selectively generating signals for turning off combustion of said burners, for intermittently combusting said second burner, for proportionally combusting said second burner, for proportionally combusting said first burner, and for proportionally combusting said first and second burners in response to selection of a desired burner by said burner selecting means and in response to the control method selected by said control method selecting means.

18. A method of using a multiple-purpose instantaneous gas water heater, which water heater comprises a first burner, a second burner and a heat exchanger, said first and second burners being positioned adjacent said heat exchanger, said gas water heater further comprising means for setting the highest and lowest combustion capacities of said burners, wherein the highest combustion capacity of said second burner is slightly larger than the lowest combustion capacity of said first burner, means for detecting a water flow rate, means for detecting the temperature of feeding water, and means for detecting the temperature of hot water, all three of said detecting means being arranged, respectively, along a feeding water pipeline channel extending through said heat exchanger, a control panel including means for setting said water temperature, a microprocessor with arithmetic-logic means for receiving data from each of said detecting means and said temperature setting means and for defining a required heat load in response to the data received, and means for selecting at least one of said burners in accordance with the heat load determined by said microprocessor, wherein said method comprises selecting a method for controlling the combustion capacity of said second burner in response to the determination of the required heat load, wherein said method comprises selecting said second burner with said burner selecting means, and generating signals for shutting off combustion of said first and second burners, for generating a signal for intermittent combustion of said second burner, generating a signal to initiate proportional combustion of said second burner, initiating a signal for initiating proportional combustion of said first burner, or initiating a signal for initiating proportional combustion of said first and second burners, each of said signals being generated in response to selection of a burner and selection of said control method by said burner selection means and a control method selection device, respectively

19. A method in accordance with claim 18, wherein said burner further comprises first and second electrical valves and said method further comprises operating said first and second electrical valves to selectively open a fuel gas feeding pipeline, said device further comprising first and second proportional valves and said method further comprising continuously controlling the fuel gas flow rate through said gas feeding pipeline with said first and second proportional valves.

20. A method in accordance with claim 19 further comprising sending the signal for intermittently combusting said second burner when the necessary heat load is lower than a predetermined standard value, fixing said second proportional valve in a predetermined open position and turning said second electrical valve on and off intermittently in a cyclical fashion in response to the necessary heat load.

21. A method in accordance with claim 19 further comprising selectively sending the proportional combustion control signal to said second burner, said proportional combustion signal to said first burner, and said proportional combustion control signal to said first and second burners when the necessary heat load is larger than a predetermined standard value, further opening at least one of said first and second electrical valves in response to the determination of said necessary heat load, and opening one of said proportional control valves to a suitable degree for the heat load determined.

22. A method in accordance with claim 18 wherein said device further comprises first and second electrical valves and said method comprises selectively opening a fuel gas feeding pipeline with said electrical valves, said method further comprising continuously controlling the fuel gas flow rate through said fuel gas feeding pipeline with said first and second proportional valves, and selecting which burner will effect combustion in accordance with the patterns of combustion of said first and second burners, said patterns having been predetermined by the required heat load calculated in response to said set up temperature, said feeding water temperature, and said water flow rate.

23. A method in accordance with claim 22 further comprising determining the combustion capacity of the burner which is selected in accordance with a final value of said required heat load which is determined by adding said final heat load to an initial heat load calculated in response to receipt of signals representing said set up temperature, said hot water temperature, and a proportional gain.

24. A method in accordance with claim 23 further comprising selecting the first burner and controlling the combustion capacity of the first burner in a variable fashion by controlling the fuel gas rate to said first burner by the first proportional control valve.

25. A method in accordance with claim 23 further comprising selecting both burners and controlling the combustion capacity of the selected burners by varying the gas fuel rate under the control of the proportional control valves of both of said burners.

26. A method in accordance with claim 23 further comprising selecting the second burner, having a smaller capability, said method including controlling the combustion capacity of said burner in an intermittent combustion fashion and operating the burner in an on-off cycle when the combustion capacity of the burner is lower than a predetermined combustion capacity.

27. A method in accordance with claim 26 further comprising controlling the combustion capacity of said burner by varying the fuel gas rate with the second proportional control valve when the combustion capacity of the second burner is greater than a predetermined combustion capacity value.