Valve monitor and method

• US 4,821,769 A
• Filed: 11/12/1986
• Issued: 04/18/1989
• Est. Priority Date: 11/12/1986
• Status: Expired due to Term

• Current Assignee: Baxter International Inc.
• Original Assignee: CD Medical Incorporated (Baxter International Inc.)
• Inventors: Preston, William G. Jr., Peterson, Bruce A., Mills, Gary N.
• Primary Examiner(s): RIVELL, JOHN A
• Application Number:
  US06/929,981
• Time in Patent Office: 888 Days
• Field of Search: 137/554, 73/46, 73/49.8, 73/592, 73/600, 340/603, 340/605, 340/607, 340/608
• US Class Current: 137/554
• CPC Class Codes: F16K 37/0041 for measuring valve parameters F16K37/0033 takes precedence
• CPC Class Codes: G05B 23/0256 injecting test signals and analyzing monitored process response, e.g. injecting the test signal while interrupting the normal operation of the monitored system; superimposing the test signal onto a control signal during normal operation of the monitored system
• CPC Class Codes: Y10T 137/8242 Electrical

Abstract

A method and apparatus for monitoring operation of a valve is disclosed in which a signal, such as an alternating current electrical signal, is propagated through a fluid path defined by the valve. The occlusion of the fluid path is indicated by monitoring the propagation of the signal. The system is highly immune to electrical noise and to variations in fluid conductivity. The system is also well adapted for monitoring operation of valves having a plurality of ports. In installations employing a plurality of valves, as plurality of valve monitors can be used without mutual interference.

Claims

1. An apparatus for monitoring operation of a three way valve linking a common conduit to first and second conduits in a fluid system, comprising:

second alternating current signals of a first second alternating current signals of a first frequency, said signals being out of phase with one another;

first excitation coupling means for coupling the first alternating current signal from the signal source means to the fluid in the first conduit so that the first alternating current signal can propagate therealong;

second excitation coupling means for coupling the second alternating current signal from the signal source means to the fluid in the second conduit so that the second alternating current signal can propagate therealong;

resultant coupling means for coupling a resultant signal from the fluid in the common conduit, said resultant signal being the superposition of the first alternating current signal, after its propagation to the resultant coupling means, with the second alternating current signal, after its propagation to the resultant coupling means;

reference means for providing a reference alternating current signal at said first frequency; and

detector means coupled to the resultant coupling means and to the reference means for comparing the phase of the resultant signal with the phase of the reference signal and producing an output signal therefrom, said output signal being indicative of the state of the three way valve.

2. An apparatus according to claim 1 in which he signal source means provides first and second alternating current signals of different magnitudes, whereby the superposition of said signal at the resultant coupling means is weighted so as to facilitate detection of leaks through the valve.

3. A hydraulic system employing a plurality of three way valves and a plurality of apparatuses according to claim 1 wherein the first frequencies used in each of said apparatuses are different so that mutual interference between said plurality of apparatuses is avoided.

4. An apparatus according to claim 1 in which the first and second excitation coupling means comprise coiled electrical conductors adjacent the first and second conduits, respectively.

5. An apparatus according to claim 4 which further comprises flux path means for providing a closed flux path which includes said valve and to which said first and second excitation coupling means can inductively couple.

6. An apparatus according to claim 1 in which the detector means comprises:

threshold detector means for restoring the resultant signal to the amplitude of the first alternating current signal;

exclusive "OR" detector means coupled to the threshold detector means and to the signal source means for logically exclusively "OR"ing the restored resultant signal with the first alternating current signal and producing an output signal corresponding thereto, said output signal being related to the relative phase of the resultant signal;

DC reference means for providing a DC reference signal; and

comparator means coupled to the exclusive "OR" detector means and to the DC reference means for comparing the DC reference signal to the output signal from the exclusive "OR" detector means and producing an output signal therefrom, said output signal being indicative of the state of the three way valve.

7. An apparatus for monitoring the occlusion of a fluid path linking first and second conduits in a hydraulic system, comprising:

signal source means for provided an electrical excitation signal;

excitation coupling means for coupling the electrical excitation signal from the signal source means to the fluid at a first location in the first conduit;

resultant coupling means for coupling a resultant electrical signal from the fluid at a second location in the second conduit;

electrical reference means for providing an electrical reference signal; and

detector means coupled to the resultant coupling means and to the electrical reference means for comparing the phase of the resultant signal to the phase of the reference signal, said comparison being indicative of the occlusion of said fluid path.

8. A method for detecting the state of a valve which links first and second fluid conduits in a hydraulic system, comprising the steps:

providing first and second excitation signals;

coupling the first excitation signal to the fluid at a point "E1" in the first conduit so that the first excitation signal propagates through the fluid;

coupling the second excitation signal to the fluid in the hydraulic system at a point "E2" remote from point "E1" so that the second excitation signal propagates through the fluid;

coupling a resultant signal from the fluid at a point in the second conduit remote from point "E2," said resultant signal being the excitation signals influenced by their propagation through the fluid; and

producing from the resultant signal an output signal related to the state of the valve.

9. The method of claim 8 in which the valve is a three way valve controllably linking the second conduit to the first conduit and to a third conduit, the method further comprising the step:

coupling the second excitation signal to the fluid in the third conduit.

10. An apparatus for monitoring the occlusion of a fluid path linking first and second conduits in a hydraulic system, comprising:

signal source means for providing an excitation signal;

excitation coupling means for coupling the excitation signal from the signal source means to the fluid at a first location in the first conduit;

resultant coupling means for coupling a resultant signal from the fluid at a second location in the second conduit;

detector means coupled to the resultant coupling means for detecting a characteristic of the resultant signal indicative of the occlusion of said fluid path; and

in which at least one of said coupling means comprises means for electromagnetically coupling to the fluid in one of said conduits.

11. The apparatus of claim 10 which further includes flux path means for providing a closed magnetic flux path which includes said fluid path and at least one of said coupling means.

12. An apparatus for monitoring the occlusion of a fluid path linking first and second conduits in a hydraulic system, comprising:

signal source means for providing an excitation signal;

excitation coupling means for coupling the excitation signal from the signal source means to the fluid at a first location in the first conduit;

resultant coupling means for coupling a resultant signal from the fluid at a second location in the second conduit;

detector means coupled to the resultant coupling means for detecting a characteristic of the resultant signal indicative of the occlusion of said fluid path; and

in which at least one of said coupling means includes means for electromechanically coupling to the fluid.

13. An apparatus for monitoring the occlusion of a fluid path linking first and second conduits in a hydraulic system, comprising:

signal source means for providing first and second excitation signals;

excitation coupling means including first means for coupling the first excitation signal from the signal source means to the fluid at a location "E1" in the first conduit; and

second means for coupling the second excitation signal from the signal source means to the fluid at a location "E2" remote from "E1";

resultant coupling means for coupling a resultant signal from the fluid at a location in the second conduit remote from locations "E1" and "E2"; and

detector means coupled to the resultant coupling means for detecting a characteristic of the resultant signal indicative of the occlusion of said fluid path.

14. The apparatus of claim 13 in which:

the fluid path comprises a valve and in which;

the second means couples the second excitation signal to the fluid at a location "E2" in the second conduit; and

the resultant coupling means couples the resultant signal from the fluid at a location in the second conduit between location "E2" and the valve.

15. The apparatus of claim 13 in which:

the fluid path comprises a three way valve controllably linking the second conduit to the first conduit and to a third conduit; and

the second means couples the second excitation signal to the fluid at a location in the third conduit.

16. The apparatus of claim 13 in which the signal source means includes means for generating first and second excitation signals of differing magnitudes.

17. The apparatus of claim 13 in which the signal source means includes means for generating first and second excitation signals of differing phases.

18. The apparatus of claim 17 which further includes reference means for supplying a reference signal to the detector means and in which the detector means includes means for comparing the resultant signal to the reference signal.