PTC heater device

• US 4,822,980 A
• Filed: 05/04/1987
• Issued: 04/18/1989
• Est. Priority Date: 05/04/1987
• Status: Expired due to Fees

• Current Assignee: GTE Products Corporation
• Original Assignee: GTE Products Corporation
• Inventors: Carbone, Douglas C., Prager, Lee A.
• Primary Examiner(s): Bartis, Anthony
• Application Number:
  US07/045,114
• Time in Patent Office: 715 Days
• Field of Search: 219/222, 219/225, 219/230, 219/530, 219/540, 219/336, 219/338, 219/335, 219/523, 219/504, 219/505, 219/534, 219/544, 219/316, 219/315, 219/205, 338/22 R, 338/225 D, 338/25, 338/28
• US Class Current: 392/453
• CPC Class Codes: H05B 3/141 Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
• CPC Class Codes: H05B 3/82 Fixedly-mounted immersion heaters

Abstract

A heating device adapted to be disposed in an opening in the side wall of a compressor that is used with an air conditioner or refrigerator so that fluids in the casing of the compressor can be vaporized. The heating device includes a PTC thermistor disposed in a housing and a generally cylindrical receptacle disposed about the housing. The housing includes at least one outwardly extending, resilient, heat dissipating, arcuate fin overlying the outer surface of the housing in spaced relaton thereto. The fin is biased outwardly to engage the inner walls of a receptacle. The receptacle is welded into the opening in the sidewall of the casing of the compressor. The fins form a snug fit with the housing and provide a good heat transfer contact with the receptacle. Lead-in wires extend from the PTC thermistor to the outside of the housing so that the PTC thermistor can be connected to a power supply.

Claims

1. A heating device adapted to be disposed in an elongated opening in a side wall of a vessel containing fluids to be heated, said device including:

a PTC thermistor having a pair of opposite sides and an elongated thermally conductive housing disposed about said PTC thermistor, said housing being adapted to conduct heat to said vessel from said PTC thermistor and further being adapted to be disposed inside of a receptacle;

means to conduct heat from said housing, said means including at least one arcuate, resilient, heat-dissipating elongated fin extending from a juncture on an outer side of said housing and extending lengthwise of the housing and overlying the outer surface thereof in spaced relation thereto, whereby to engage walls of the receptacle; and

means extending into said housing to conduct current to opposite sides of said PTC thermistor.

2. The heating device according to claim 1 wherein there are two of said arcuate fins extending from said housing, each of said fins being biased outwardly from said housing.

3. The heating device according to claim 2 wherein the juncture between each of the fins and the housing are diagonally opposite each other whereby the two fins are adapted to urge against the inner surface of the receptacle and hold the housing in place.

4. The heating device according to claim 2 wherein the fins and the housing cooperate to form a generally cylindrical shape, the fins diverging radially outwardly from the juncture between the housing and the fins.

5. A heating device comprising:

an elongated housing and an internal cavity having inner walls formed in said housing;

a PTC thermistor disposed in said cavity and a heat-transmitting, electrically insulating means disposed in said cavity between the inner walls of said cavity and said PTC thermistor whereby heat can be conducted from said PTC thermistor to said housing; and

an under-cut channel disposed parallel to the longitudinal axis of said housing whereby to form an arcuate resilient fin extending from the outer surface of said housing, said fin overlying the outer surface of said housing in spaced relationship thereto and the free end of said fin being biased radially outwardly whereby to enable said heating device to engage a receptacle into which said housing is adapted to be disposed.

6. The heating device according to claim 5 wherein the means to conduct heat is a potting material of silicone rubber and an inert inorganic filler.

7. The heating device according to claim 5 wherein there are two such under-cut channels formed in said body whereby to form two arcuate fins, said fins extending outwardly from said body on an increasing radius.

8. The heating device according to claim 5 wherein lead-in wires extend from said PTC thermistor to the outside of said housing;

and

an electrically insulating cap disposed in said cavity whereby to seal said PTC thermistor.

9. The heating device according to claim 5 wherein there are two such under-cut channels disposed on said housing whereby to form two such arcuate fins, said fins extending outwardly from said housing on an increasing radius.

10. A heating device comprising:

an elongated receptacle;

an elongated housing formed of thermally conductive material and an internal cavity having inner walls formed on said housing, said housing being disposed in said receptacle;

a PTC thermistor disposed in said cavity between inner walls of said cavity;

a heat transmitting, electrically insulating means disposed in said cavity adjacent said PTC thermistor, whereby heat can be conducted from said PTC thermistor to said housing; and

an undercut channel disposed parallel to the longitudinal axis of said housing whereby to form an arcuate resilient fin extending from the outer surface of said housing and overlying the outer surface, said fin being biased radially outwardly into contact with the inner surfaces of said receptacle in spaced relation thereto.

11. The heating device according to claim 10 wherein lead-in wires extend from said PTC thermistor to the outside of said housing and an electrically insulating cap disposed in said cavity whereby to seal said PTC thermistor in said cavity.

12. A heating device adapted to be disposed in an elongated opening in a side wall of a vessel containing fluids to be heated, said device including:

a PTC thermistor having a pair of opposite sides;

an elongated thermally conductive housing disposed about said PTC thermistor;

an elongated receptacle adapted to be inserted into an opening in the side wall of a vessel, said housing being disposed in said receptacle and including means for establishing intimate thermal contact between said receptacle and said housing, said means including at least one arcuate, resilient, heat dissipating elongated fin extending from a juncture with the outer surface of said housing, said arcuate fin extending lengthwise of the housing and overlying the outer surface thereof in spaced relation thereto and engaging the walls of said receptacle; and

means extending into said housing to conduct current to opposite sides of said PTC thermistor.