Material conveying equipment with control for paving materials using ultrasonic waves

• US 4,823,366 A
• Filed: 02/17/1987
• Issued: 04/18/1989
• Est. Priority Date: 02/17/1987
• Status: Expired due to Term

• Current Assignee: Blaw-Knox Construction Corporation
• Original Assignee: White Consolidated Industries Incorporated
• Inventors: Williams, Loren E.
• Primary Examiner(s): Heyman, John S.
• Application Number:
  US07/014,991
• Time in Patent Office: 791 Days
• Field of Search: 377/15, 377/16, 377/17, 377/2, 377/21, 328/2, 328/5, 404/84, 198/502.1, 198/502.2, 340/612, 367/99
• US Class Current: 377/2
• CPC Class Codes: E01C 19/006 by laser or ultrasound
• CPC Class Codes: E01C 19/48 for laying-down the materials and consolidating them, or finishing the surface , e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ E01C19/002, E01C23/065 take precedence; devices for guiding or controlling the machines along a predetermined path E01C19/004
• CPC Class Codes: E01C 2301/16 Laterally slidable screeds

Abstract

A sensing arrangement for sensing the level of a bulk material, such as the paving material fed by a paving machine, comprises an ultrasonic transducer spaced from the paving material for controlling the feed of material.

Claims

1. In a paving material conveying equipment having a first conveying device for distributing a paving material in a first direction on a surface to be paved, a second conveying device for conveying said paving material in a second direction to said first conveying device, sensing means for sensing the height of said paving material distributed by said first conveying device onto said surface to be paved, at a given position, for producing a control signal, and means responsive to said control signal for controlling the quantity of paving material distributed by said first conveying device to said given position for maintaining said height substantially constant;

the improvement wherein said sensing means comprises non-contacting sensing means fixedly mounted on said equipment spaced from said paving material at a predetermined height above said surface to be paved for producing said control signal, whereby said control signal is a function of the distance between said non-contacting sensing means and an upper surface of said paving material at said given position.

2. The paving material conveying equipment of claim 1 wherein said first direction is a horizontal direction, said second direction is a horizontal direction transverse to said first direction, and said non-contacting sensing means comprises means for transmitting a beam of radiation to and receiving radiation reflected from said upper surface and control means including means responsive to received radiation for producing said control signal.

3. The paving material conveying equipment of claim 2 wherein said means for transmitting and receiving comprises an ultrasonic transducer.

4. The paving material conveying equipment of claim 3 wherein said equipment comprises a paving device adapted to be movable along a first surface in the direction opposite said second direction for distributing and compacting paving material on said first surface, said first conveying device comprises a horizontal rotatable auger, said paving device further having a floating screed mounted rearwardly of said auger, and said transducer is mounted on said paving device, said given position being forwardly of said auger at the axial outer extremity thereof.

5. The paving material conveying equipment of claim 4 wherein said control means further comprises a source of clock pulses, means responsive to said clock pulses for periodically controlling said sensing means to transmit a pulse of ultrasound, counter means coupled to said source of clock pulses for the generation of a sequence of timing signals, first gate means responsive to the transmission of a pulse of ultrasound by said sensing means for enabling said counter means to count clock pulses and responsive to reception of a subsequent echo pulse for stopping and resetting said counter means, ramp generator means responsive to said timing signals of said counter means for initiating the production of a ramp signal of an amplitude that is a function of the distance between said transducer and paving material at said given position, and means responsive to said ramp signal for producing said control signal.

6. The paving material conveying equipment of claim 5 wherein said means responsive to said ramp signal comprises integrating means, and second gate means responsive to the reception of an echo signal for applying said ramp signal to said integrating means.

7. The paving material conveying equipment of claim 5 further comprising means responsive to the absence of reception of echo signal within a given time following the transmission of an ultrasound pulse for resetting said counter means

8. The paving material conveying equipment of claim 5 wherein said ramp generator means comprises a capacitor, and means charging said capacitor with a first determined output of said counter, and said control means further comprises means responsive to a second determined output of said counter means for periodically discharging said capacitor.

9. The paving material conveying equipment of claim 8 wherein said control means comprises means responsive to further outputs of said counter means for inhibiting charging of said capacitor for a determined time during and following the transmission of an ultrasound pulse.

10. The paving material conveying equipment of claim 9 wherein said control means further comprises means for selectively varying said determined time during which said capacitor is inhibited from charging.

11. In a road paving equipment movable along a first surface on which paving material is to be deposited and compacted, and comprising an auger for distributing paving material in a first direction transverse of the direction of movement of the equipment, a conveying device for conveying said paving material to said auger in a direction opposite said direction of movement, a screed mounted rearwardly of said auger, sensing means mounted on said equipment for producing a control signal that is a function of the height of said paving material at a given position adjacent said auger, and means responsive to said control signal for controlling the distribution of said paving material to said given position for maintaining said height substantially constant;

the improvement wherein said sensing means comprises non-contacting sensing means fixedly mounted on said equipment spaced from said paving material at said given position for producing said control signal, whereby said control signal is a function of the distance between said non-contacting sensing means and an upper surface of said paving material at said given position.

12. The road paving equipment of claim 11 wherein said sensing means comprises a control circuit, means for periodically producing a ramp signal having a duration that is a function of said distance, an integrating circuit means for producing said control signal, and gate means for passing the instantaneous level of said ramp signal to said integrating circuit in response to the sensing by said sensing means of said paving material.

13. The road paving equipment of claim 12 wherein said sensing means further comprises an ultrasonic transducer for transmitting ultrasonic pulses and receiving ultrasonic echoes, said control circuit further comprising timing circuit means for periodically energizing said transducer to transmit ultrasonic pulses, said timing circuit means further comprising means initiating the generation of a ramp signal a first determined time following the transmission of an ultrasonic pulse, means for stopping the generation of said ramp signal at a second predetermined time following said first time, and means for suppressing said ramp signal at a third predetermined time following its generation.

14. The road paving equipment of claim 13 wherein said timing circuit means further comprises means for adjusting the time of occurrence of said second predetermined time.

15. A control circuit for producing a control signal in response to the output of an ultrasonic transducer wherein the transducer is responsive to an input signal for transmitting an ultrasonic pulse and is responsive to an ultrasonic echo for outputting an echo signal, said control circuit comprising a timing circuit having a first output for periodically controlling said transducer to transmit ultrasonic pulses at a first predetermined time, a ramp signal generation circuit for generating a ramp signal, an integration circuit for producing said control signal, a first gate for passing the instantaneous amplitude of said ramp signal to said integration circuit, and means responsive to said echo signal for energizing said first gate circuit to pass the amplitude of said ramp signal to said integration circuit, said timing circuit further comprising means initiating the generation of said ramp signal at a second predetermined time following said first predetermined time, means stopping the generation of said ramp signal at a third predetermined time following said second predetermined time, and means for suppressing said ramp signal at a fourth predetermined time following said second predetermined time.

16. The control circuit of claim 15 wherein said timing circuit comprises a clock signal generator and a counter, said counter having a plurality of outputs corresponding to different divisions of the clock signal, and said ramp generator comprises a capacitor and a charging circuit for the capacitor, said means suppressing said ramp signal comprising means responsive to a given output of said counter for discharging said capacitor.

17. The control circuit of claim 16 wherein said control circuit further comprises flip flop means responsive to the transmission of ultrasonic pulses for enabling said counter to count and responsive to the reception of an echo pulse for resetting said counter and enabling said first gate circuit to pass the amplitude of said ramp signal to said integration circuit.

18. The control circuit of claim 16 wherein said timing circuit further comprises second gate circuit responsive to determined outputs of said counter for enabling the charging of said capacitor at said second predetermined time.

19. The control circuit of claim 18 further comprising switch means enabling the control of the outputs of said counter which are employed to determine said second predetermined time.

20. The control circuit of claim 16 wherein a determined output of said counter is employed to charge said capacitor, whereby said capacitor is stepwise charged.