Method and system for supervision of an industrial installation

• US 4,827,394 A
• Filed: 07/11/1986
• Issued: 05/02/1989
• Est. Priority Date: 07/16/1985
• Status: Expired due to Term

• Current Assignee: Jean-Claude Wanner
• Original Assignee: Jean-Claude Wanner
• Inventors: Wanner, Jean-Claude
• Primary Examiner(s): MacDonald, Allen
• Application Number:
  US06/884,485
• Time in Patent Office: 1,026 Days
• Field of Search: 364/188-192, 364/138-147, 364/468, 364/478, 364/181, 235/375, 235/376, 235/462
• US Class Current: 700/9
• CPC Class Codes: G06F 3/021 Arrangements integrating additional peripherals in a keyboard, e.g. card or barcode reader, optical scanner
• CPC Class Codes: G06F 3/0227 Cooperation and interconnection of the input arrangement with other functional units of a computer G06F3/023 - G06F3/037 take precedence
• CPC Class Codes: G07C 3/00 Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A method for supervision and management of an industrial installation having a plurality of stations, each able to occupy at least two distinct functional states, and a corresponding system of supervision and management. In the discussed method of supervision and management of an industrial installation having a plurality of stations (Pi), each station is able to occupy at least two distinct functional states and the supervision is normally effected by an operator who, after controlling the functional state of each of the stations (Pi), is able to ensure the changing of the functional state of the said station. Each station (Pi) is assigned a coded identifying reference which, preliminarily to any operation on the stations (Pi), defines in a central console for control and management, a series of operations on each of the stations by the operator for establishing a corresponding system of supervision/management.

Claims

1. A method of supervision and management of an industrial installation, said installation having a plurality of stations each able to occupy at least two distinct functional states, wherein said method comprises the steps of:

attributing to each of said stations a coded identifying reference and functional state information;

defining, preliminary to any operation on said stations, at a central console for control and management, a sequence of operations to be performed at each of said stations for establishing a reference sequence of operations of supervision and management for each of said stations corresponding to said coded identifying reference and functional state information;

recording at a supervising witness system said reference sequence of operations of supervision and management for each of said stations;

displaying on said witness system uncoded identification of one of said stations at which an operation is to be carried out by said individual and effecting a comparison between said coded identifying reference and functional state information of said one of said stations and the corresponding coded identifying reference and functional state information stored in said reference sequence recorded at said supervisory witness system, thereby establishing from said supervisory witness system a sequence of operations, wherein each operation to be performed at each station and the identifying reference and functional state information of the corresponding station constitutes a stage;

storing said stage of said sequence of operations to be performed by the individual, and displaying in an uncoded manner on said witness system the identifying information of the next station on which a sequence of operations of supervision and management is to be carried out by said individual; and

repeating the two preceding steps for each of said plurality of stations according to said reference sequence of operations.

2. A method according to claim 1 further comprising the step of comparing the stored stages of the sequence of operations and said reference sequence of operations of supervision and management and using the results of said comparison at said central console for control and management of said installation.

3. A method according to claim 1, further comprising the step of locating said coded identifying reference and said functional state information attributed to each of said stations, wherein said information for each of said stations is coded in bar code form.

4. A system for supervising and management of an industrial installation having a plurality of stations each able to occupy at least two distinct functional states in which the supervision and management operation is carried out by an individual able, after checking or controlling of the functional state of each of said stations, to ensure the change of functional state when necessary of said station, said system comprising:

means for identification of each of said stations, said means providing an identifying reference and functional state information expressed in at least one of a coded and uncoded version for each said station, said means being geographically located at each said station;

a central control and management console means for permitting the definition from said identifying reference and functional state information of a reference sequence of operations on each of said stations to be performed by said individual, each said operation and the identifying reference of said station constituting a step of said reference sequence;

a supervisory witness means for recording said reference sequence and for carrying out a sequential reading and recording of said coded identifying reference and functional state information of each said station, said witness means comprising means for generating a validation order after reading and recording said identifying reference and functional state information of said station, means for showing said order to said individual, and means for displaying in uncoded version on said witness means the next station at which an operation of supervision and management is to be carried out, said witness system being further comprising means to record and memorize the entirety of the readings of said identifying reference and functional state information of each said station thereby establishing a sequence of stages actually carried out by said individual and said central console comprising means for effecting a comparison between said reference sequence of steps and said carried out sequence of stages.

5. A system according to claim 4, wherein said central console for control and management comprises a microprocessor coupled to at least one peripheral unit.

6. A system according to claim 4 wherein said witness system comprises a light pencil system having display means permitting the display in uncoded version of the identifying reference of each said station.

7. A system according to claim 6 wherein said light pen system comprises:

optical means for reading a bar-code;

a first memory means for recording information read from said bar-code;

second memory means for recording reference information relating to the identifying reference and functional state information of each said station;

processor means for managing the recording in said first and second memory means and for ensuring a comparison between the information recorded in said first and second memory means; and

means for the conditional uncoded display of the information recorded in at least one of said first aid said second memory means.

8. A system according to claim 7 wherein said light pencil system further comprises an external connection terminal means for receiving a control signal authorizing the charging into said memory means of reference information constituting said sequence of operations for supervision and management.

9. A system according to claim 4 said central console for control and management is a microcomputer provided with a display monitor and with a loading station for the light pencil system, the recording or storing of said reference information in said second memory means of said light pencil system being carried out by means of a sequence of operations managed by a program of the menu type having the operations of:

placing said witness system in a loading station constituting one of the peripherals of said microcomputer;

calling and displaying on said monitor a block diagram representing at least one part of the industrial installation on which said station to be supervised or managed is shown by logos and mnemonic symbols, the XY position of each of the mnemonic symbols representative of these stations on the monitor screen being representative of the coded identifying reference of each of said stations; and

directly designating the coded identifying reference to be recorded or stored, by mechanical or optical XY pointing on said monitor screen to said mnemonic symbol or logo and loading into said second memory means said corresponding coded references.