Removable head mechanism for automatic cleaning device

• US 4,827,550 A
• Filed: 05/04/1988
• Issued: 05/09/1989
• Est. Priority Date: 06/10/1985
• Status: Expired due to Fees

• Current Assignee: Dental Research Corporation (Conair Corporation)
• Original Assignee: Dental Research Corporation (Conair Corporation)
• Inventors: Trenary, John, Graham, Cleve A.
• Primary Examiner(s): Roberts, Edward L.
• Application Number:
  US07/191,859
• Time in Patent Office: 370 Days
• Field of Search: 15/22 R, 15/22 A, 15/23, 15/24, 15/28, 15/29, 15/97 R, 433/118, 433/122, 433/126, 433/131, 81/438, 81/439, 81/440, 51/170 TL, 403/326, 403/368, 403/361, 403/375, 366/332
• US Class Current: 15/22.1
• CPC Class Codes: A46B 2200/1066 Toothbrush for cleaning the teeth or dentures A61C17/16 takes precedence; bristles arrangements for toothbrushes A46B9/04
• CPC Class Codes: A46B 3/06 by welding together bristles made of metal wires or plastic materials
• CPC Class Codes: A46B 7/04 interchangeably removable bristle carriers
• CPC Class Codes: A46B 9/04 Arranged like in or for toothbrushes
• CPC Class Codes: A46D 3/04 Machines for inserting or fixing bristles in bodies
• CPC Class Codes: A61C 17/34 driven by electric motor
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y10T 403/60 Biased catch or latch

Abstract

A cleaning apparatus is provided for transmitting powered motion to an operating member having a removable head mechanism contained within a hollow housing. A motorized base, including a base drive shaft, is locked onto a head drive shaft of the removable head mechanism in response to axial movement of the base drive shaft into the housing. The head mechanism comprises a collet having outwardly radiating arms and inwardly extending feet at the lower end of the collet and a rack at the upper end. The rack engages rotatable gears containing tufts of filaments. The base drive shaft defines a shoulder and a tip at the upper end which is received into the collet. A sleeve, retained within the head mechanism by the inner dimensions of the hollow housing, receives the outwardly radiating arms and compresses them over the tip of the base causing the feet to engage the shoulder. Once locked onto the head mechanism, the axial movement of the base drive shaft causes rotation and counter-rotation of the gears and the tufts mounted within the gears. Unlocking of the shafts is accomplished by pulling the head mechanism away from the base. The rotational movement of the tufts is useful for cleaning surfaces such as teeth.

Claims

1. A removable head mechanism for use with a base having a base drive shaft extending therefrom, comprising:

a hollow housing;

a head drive shaft slidably mounted for longitudinal movement within said housing; and

means for connecting said base drive shaft to said head drive shaft in locking relationship responsive to axial movement of said base drive shaft into housing.

2. The removable head mechanism of claim 1, wherein said base comprises:

means for driving said base drive shaft in a longitudinal direction;

a bearing through which said base drive shaft passes; and

a seal through which said base drive shaft passes.

3. A removable head mechanism, for use with a base having a base drive shaft extending therefrom, said base drive shaft defining a shoulder spaced inwardly from the end of said shaft, said head mechanism comprising:

a hollow housing;

a head drive shaft slidably mounted within said housing;

a flexible arm mounted for movement with said head drive shaft and defining an inwardly extending foot at the end of said arm; and

locking means for selectively moving said arm between an unlock position radially outwardly of the shoulder defined by said base drive shaft and a lock position in which said foot engages said shoulder when said head mechanism is mounted on said base.

4. The removable head mechanism of claim 3, further comprising means for operating said locking means responsive to axial movement of said base drive shaft into said housing.

5. The removable head mechanism of claim 4, wherein said locking means comprises a hollow sleeve, operable to slidingly receive said arm so as to cause said foot to engage said shoulder of said base drive shaft.

6. The removable head mechanism of claim 5, wherein said housing defines an interior ridge positioned in the path of said hollow sleeve, said axial movement of said base drive shaft causing said hollow sleeve to engage said ridge such that said arm slidably enters said hollow sleeve.

7. The removable head mechanism of claim 6, further comprising unlocking means for selectively moving said arm between a lock position in which said foot engages said shoulder and an unlock position radially outwardly of the shoulder defined by said base drive shaft.

8. The removable head mechanism of claim 7, wherein said unlocking means comprises a sleeve retainer defining an opening through which said head drive shaft passes;

said opening being smaller than the external diameter of said sleeve;

said sleeve retainer being positioned so that, as said head mechanism is detached from said base, said sleeve abuts said sleeve retainer and said sleeve is slidably removed from said arm, releasing said foot from said shoulder of said base drive shaft.

9. The removable head mechanism of claim 3, wherein said housing defines a recess for receiving a work-engaging member operatively connected to said head drive shaft, and further comprising:

a plate for covering said recess, said plate defining a bearing for receiving said work-engaging member, and a tab extending across the path of movement of said head drive shaft, said head drive shaft being received for movement through an opening defined in said tab.

10. The removable head mechanism of claim 9, further comprising:

a shaft guide sleeve slidably receiving said head drive shaft and defining a collar positioned to be matingly received within said opening in said tab.

11. The removable head mechanism of claim 10, wherein said work-engaging member comprises a rotatable tuft of filaments.

12. The removable head mechanism of claim 10, wherein said recess includes a plurality of said work-engaging members, and wherein said plate defines a plurality of said bearings;

said work-engaging members comprising a plurality of gears received within said plurality of bearings in said plate, each of said gears carrying a tuft of filaments; and

said head drive shaft defining a rack member operably connected to said gears.

13. The removable head mechanism of claim 12, further comprising means for connecting said rack member and said gears such that reciprocation of said rack member causes said tufts to rotate in one direction, and then causes said tufts to counter-rotate in an opposite direction.

14. The removable head mechanism of claim 3, wherein said base comprises:

means for driving said base drive shaft;

a bearing through which said base drive shaft passes; and

a seal through which said base drive shaft passes.

15. The removable head mechanism of claim 14, further comprising means for operating said locking means responsive to axial movement of said base drive shaft into said housing.

16. The removable head mechanism of claim 15, wherein said locking means comprises a hollow sleeve, operable to slidingly receive said arm so as to cause said foot to engage said shoulder of said base drive shaft.

17. The removable head mechanism of claim 16, wherein said housing defines an interior ridge positioned in the path of said hollow sleeve, said axial movement of said base drive shaft causing said hollow sleeve to engage said ridge such that said arm slidably enters said hollow sleeve.

18. The removable head mechanism of claim 17, further comprising un lock ing means for selectively moving said arm between a lock position in which said foot engages said shoulder and an unlock position radially outwardly of the shoulder defined by said base drive shaft.

19. The removable head mechanism of claim 18, wherein said unlocking means comprises a sleeve retainer defining an opening through which said head drive shaft passes;

said opening being smaller than the external diameter of said sleeve;

said sleeve retainer being positioned so that, as said head mechanism is detached from said base, said sleeve abuts said sleeve retainer and said sleeve is slidably removed from said arm, releasing said foot from said shoulder of said base drive shaft.

20. The removable head mechanism of claim 3, further comprising unlocking means for selectively moving said arm between a lock position in which said foot engages said shoulder and an unlock position radially outwardly of the shoulder defined by said base drive shaft.

21. An apparatus for transmitting powered motion to an operating member, said apparatus comprising:

a base including a base drive shaft extending therefrom;

means mounted in said base for reciprocating said base drive shaft axially;

a removable head mechanism including a head drive shaft slidably mounted for axial movement within a hollow housing and operatively associated with said operating member; and

,

locking means for connecting said base drive shaft to said head drive shaft actuated solely by axial movement of said base drive shaft into said hollow housing of said head mechanism.

22. An apparatus for transmitting powered motion to an operating member, said apparatus comprising:

a base including a base drive shaft extending therefrom, defining a shoulder spaced inwardly from the end of said base drive shaft;

a removable head mechanism including a head drive shaft slidably mounted within a hollow housing;

a flexible arm mounted for movement with said head drive shaft and defining an inwardly extending foot at the end of said arm; and

locking means for selectively moving said arm between an unlock position radially outwardly of the shoulder defined by said base drive shaft and a lock position in which said foot engages said shoulder when said head mechanism is mounted on said base.

23. The apparatus of claim 22, further comprising means for operating said locking means responsive to axial movement of said base drive shaft into said housing.

24. The apparatus of claim 23, wherein said locking means comprises a hollow sleeve, operable to slidingly receive said arm so as to cause said foot to engage said shoulder of said base drive shaft.

25. The apparatus of claim 24, wherein said housing defines an interior ridge positioned in the path of said hollow sleeve, causing the retention of said hollow sleeve as axial movement of said base drive shaft causes said head drive shaft to slidably enter said hollow sleeve causing said foot to engage said shoulder of said base drive shaft.

26. The apparatus of claim 25, comprising unlocking means for selectively moving said arm between a lock position in which said foot engages said shoulder and an unlock position radially outwardly of the shoulder defined by said base drive shaft.

27. The apparatus of claim 26, wherein said unlocking means comprises a sleeve retainer with an opening larger than said head drive shaft;

said opening being smaller than the external diameter of said sleeve;

said sleeve retainer being positioned so that, as said head mechanism is detached from said base, said sleeve abuts said sleeve retainer and said sleeve is slidably removed from said arm, releasing said foot from said shoulder of said base drive shaft.

28. An apparatus for transmitting powered motion to a work-engaging member, said apparatus comprising:

a housing defining a recess therein;

a work-engaging member positioned within said recess;

a drive shaft;

means for operably connecting said drive shaft to said work-engaging member;

a plate for covering said recess, said plate defining a bearing for receiving said work-engaging member; and

a tab extending from said plate across the path of movement of said drive shaft, said drive shaft being received for movement through an opening defined in said tab.

29. The apparatus of claim 28, further comprising:

a shaft guide sleeve slidably receiving said drive shaft and defining a collar positioned to be matingly received within said opening in said tab.

30. The apparatus of claim 29, wherein said work-engaging member comprises a rotatable tuft of filaments.

31. The apparatus of claim 30, wherein said recess includes a plurality of said work-engaging members, and wherein said plate defines a plurality of said bearings;

said work-engaging members comprising a plurality of gears received within said plurality of bearings in said plate, each of said gears carrying a tuft of filaments; and

said drive shaft defining a rack member operably connected to said gears.

32. A method of connecting a base, having a base drive shaft extending therefrom, to a removable head mechanism, comprising the steps of:

axially inserting said base drive shaft into a hollow housing of said head mechanism, said base drive shaft being adapted for axial movement;

axially extending said base drive shaft to a predetermined extended position; and

responsive solely to axial movement of said base drive shaft, locking said base drive shaft to a head drive shaft slidably mounted for axial movement within said housing of said head mechanism.

33. The method of claim 32, wherein said base drive shaft is axially extended to said predetermined extended position prior to said step of axially inserting said base drive shaft into said hollow housing.

34. A method of connecting a base, including a base drive shaft extending therefrom, to a removable head mechanism, comprising the steps of:

inserting said base drive shaft into a hollow housing of said head mechanism, said base drive shaft defining a shoulder spaced inwardly from the end of said shaft; and

responsive to axial movement of said base drive shaft, locking said base drive shaft to a head drive shaft slidably mounted within said housing, said head drive shaft including a flexible arm mounted for movement with said head drive shaft, said flexible arm defining an inwardly extending foot at the end of said. arm, so that said foot of said flexible arm of said head drive shaft is inserted onto said shoulder of said base drive shaft.