Automatic assembling method and apparatus for vehicle bodies

• US 4,827,598 A
• Filed: 04/26/1988
• Issued: 05/09/1989
• Est. Priority Date: 04/28/1987
• Status: Expired due to Fees

• Current Assignee: Mazda Motor Corporation
• Original Assignee: Mazda Motor Corporation
• Inventors: Sakamoto, Shunji, Watanabe, Tuyosi
• Primary Examiner(s): Hall, Carl E.
• Assistant Examiner(s): Rawlins, Andrew E.
• Application Number:
  US07/186,341
• Time in Patent Office: 378 Days
• Field of Search: 29/429, 29/430, 29/469, 29/701-703, 29/711, 29/712, 29/771, 29/783-787, 29/791-795, 29/799, 29/823, 29/824, 198/465.1, 198/465.2, 198/465.3, 198/803.01, 198/803.2
• US Class Current: 29/430
• CPC Class Codes: B23P 21/00 Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
• CPC Class Codes: B23P 2700/50 Other automobile vehicle parts, i.e. manufactured in assembly lines
• CPC Class Codes: B62D 65/02 Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
• CPC Class Codes: Y10T 29/49829 Advancing work to successive stations [i.e., assembly line]
• CPC Class Codes: Y10T 29/49904 Assembling a subassembly, then assembling with a second subassembly
• CPC Class Codes: Y10T 29/53048 Multiple station assembly or disassembly apparatus
• CPC Class Codes: Y10T 29/53365 Multiple station assembly apparatus
• CPC Class Codes: Y10T 29/5337 including assembly pallet
• CPC Class Codes: Y10T 29/53409 including converging conveyors
• CPC Class Codes: Y10T 29/53548 and work carrying vehicle

Abstract

An automatic assembling method and apparatus for vehicles including providing a pallet with a plurality of supporting devices for supporting under-floor parts including an engine unit, at least the supporting device for supporting the engine unit among the supporting devices being movable with respect to the pallet in a horizontal plane, and moving said movable supporting means in the horizontal plane by an operating device. In this way, the under-floor parts supported by the supporting device can be mounted on the vehicle body.

Claims

1. An automatic assembling method for vehicles comprising providing pallet means having a horizontal plane and multiple supporting means supporting under-floor parts including an engine unit, at least first supporting means among said multiple supporting means for supporting the engine unit and being movable with respect to said pallet means in a plane parallel to the horizontal plane of the pallet means, moving said first supporting means in the plane parallel to the horizontal plane of the pallet means by operating means to position the under-floor parts, positioning a vehicle body with respect to said pallet means and lowering said vehicle body onto said pallet means and then mounting the under-floor parts supported by said supporting means onto the vehicle body.

2. An automatic assembling method in accordance with claim 1 wherein the operating means moves at least said first supporting means in synchronism with lowering said vehicle body.

3. An automatic assembling apparatus for vehicles comprising pallet means having a horizontal plane, said pallet means for holding under-floor parts thereon, multiple supporting means mounted on said pallet means, said multiple supporting means for supporting said under-floor parts, at least a first supporting means among the multiple supporting means for supporting an engine unit, at least said first supporting means being movable in a plane parallel to the horizontal plane of the pallet means, and operating means for operating at least said first supporting means in a plane parallel to the horizontal plane of the pallet means, and body positioning means for positioning a vehicle body with respect to said pallet means and lowering said vehicle body onto said pallet means into position for assembly.

4. An automatic assembling apparatus for vehicles in accordance with claim 3 wherein said operating means move said pallet means in a plane parallel to the horizontal plane of the pallet means to a position corresponding to that of said vehicle body lowered by said body positioning means.

5. An automatic assembling apparatus for vehicles in accordance with claim 3 which further includes setting means for provisionally mounting said under-floor parts on the pallet means on said vehicle body, said setting means being provided at an assembling station, conveying means for conveying said vehicle body with said under-floor parts on said pallet to a mounting station where said under-floor parts are mounted on said vehicle body, a plurality of socket means for securing said under-floor parts provisionally mounted on the vehicle body to said vehicle body, each of said socket means being provided for said pallet means and extending through said pallet means and one or more actuating means each for actuating said socket means to secure said under-floor parts to said vehicle body by being engaged with said socket means, all portions of said socket means engageable with said actuating means being formed engageable with said actuating means which said socket means are to be engaged.

6. An automatic assembling apparatus for vehicles in accordance with claim 3 which further includes setting means for provisionally mounting said under-floor parts on the pallet means on said vehicle body, said setting means being provided at an assembling station, conveying means for conveying said vehicle body with said under-floor parts on said pallet to a mounting station, mounting means for mounting said under-floor parts on said vehicle body, said mounting means being disposed at said mounting station, memory means for storing the deviations in shape and size of the respective pallet means from the standard pallet means and control means for reading out the deviations of the pallet means conveyed to the mounting station from said memory means and controlling the operation of said mounting means based upon said read-out deviations.

7. An automatic assembling apparatus for vehicles in accordance with claim 3 which further includes position adjusting means provided for said pallet means and said supporting means, thereby to adjust the positional relationship between said vehicle body and said under-floor parts.

8. An automatic assembling apparatus for vehicles in accordance with claim 3 which further includes setting means for provisionally mounting said under-floor parts on the pallet means on said vehicle body, said setting means being provided at an assembling station and conveying means for conveying out said vehicle body with said under-floor parts on said pallet from said assembling station to further stations, said conveying means comprising first conveying means for conveying said vehicle body and said pallet means in substantially the longitudinal direction of said vehicle body and second conveying means for conveying said vehicle body and said pallet means in substantially the lateral direction of said vehicle body.