Armature winding method and apparatus

• US 4,827,601 A
• Filed: 10/13/1987
• Issued: 05/09/1989
• Est. Priority Date: 10/13/1987
• Status: Expired due to Term

• Current Assignee: Statomat-Globe, Inc.
• Original Assignee: Statomat-Globe, Inc.
• Inventors: Banner, Alvin C.
• Primary Examiner(s): Hall, Carl E.
• Application Number:
  US07/107,823
• Time in Patent Office: 574 Days
• Field of Search: 29/597, 29/598, 29/732, 29/733, 29/735, 29/736, 29/33 L, 29/564.5, 29/564.6, 29/566.1, 242/7.05 R, 242/7.05 A, 242/7.05 B, 242/7.05 C, 242/7.03
• US Class Current: 29/597
• CPC Class Codes: H02K 15/09 by laying conductors into slotted rotors
• CPC Class Codes: Y10T 29/49011 Commutator or slip ring assembly
• CPC Class Codes: Y10T 29/49012 Rotor
• CPC Class Codes: Y10T 29/5141 and means to stake electric wire to commutator or armature in assembling of electric motor or generator
• CPC Class Codes: Y10T 29/5142 and means to sever work from supply
• CPC Class Codes: Y10T 29/53161 including deforming means

Abstract

Wire trimmer blades having sharp edges are located at the forward end of the inner commutator shield of an armature winding machine. Clamps gripping the start and finish wires of the armature are moved to cause the wire segments gripped by the clamps to be stretched and then severed at the sharp edges.

Claims

1. In an armature winding machine for winding an armature of the type having an armature shaft, a core having coil-receiving slots mounted on said shaft, and a commutator mounted on said shaft, said commutator having coil lead-receiving tangs,

said armature winding machine having a winding station, means for holding an armature in said winding station,

at least one wire guiding flier for winding coils of wire in said coil-receiving slots,

a commutator shield construction comprising a tubular inner shield for receiving a commutator of an armature being wound and having an end portion for overlying the commutator tangs of an armature, said end portion having at least one notch exposing at least one of said commutator tangs for permitting the hooking or looping of wire about said at least one of said commutator tangs,

a tubular outer shield surrounding said tubular inner shield, and

means for moving said outer shield relative to said inner shield,

wire clamp means actuated to grip a stretch of wire extending from said flier at the end of the winding of one armature in said winding station until the commencement of the winding of the next armature in said winding station, and drive means for moving said wire clamp means along at least one path lying substantially in a plane intersecting said inner shield,

the improvement wherein

said end portion of said inner shield comprises wire trimmer means comprising a sharp edge facing toward said core of an armature in said winding station,

said wire trimmer means being so located on said inner shield that a wire segment engaged both with a tang of said armature and said wire clamp means may be brought into engagement with said wire trimmer means by movement of said wire clamp means substantially in said plane, and

means are provided for moving said wire clamp means substantially in said plane to cause said wire simultaneously to be drawn against said sharp edge and stretched by movement of said wire clamp means so that said wire is severed at said sharp edge.

2. The improvement of claim 1 wherein said sharp edge is recessed from the end wall of said inner shield to prevent said wire segment from sliding off said sharp edge.

3. The improvement of claim 1 wherein said sharp edge is on an end of a blade affixed to said inner shield.

4. In a method using an armature winding machine for winding an armature of the type having an armature shaft, a core having a coil-receiving slots mounted on said shaft, and a commutator mounted on said shaft, said commutator having coil lead-receiving tangs,

said armature winding machine having

a winding station,

means for holding an armature in said winding station,

at least one wire guiding flier for winding coils of wire in said coil-receiving slots,

a commutator shield construction comprising

a tubular inner shield for receiving a commutator of an armature being wound and having an end portion for overlying the commutator tangs of an armature, said end portion having at least one notch exposing at least one of said commutator tangs for permitting the hooking or looping of wire about said at least one of said commutator tangs,

a tubular outer shield surrounding said tubular inner shield,

means for moving said outer shield relative to said inner shield,

wire clamp means actuated to grip a stretch of wire extending from said flier at the end of the winding of one armature in said winding station until the commencement of the winding of the next armature in said winding station, and

drive means for moving said wire clamp means along at least one path lying substantially in a plane intersecting said inner shield,

the steps of

engaging a wire segment about one of said commutator tangs of an armature core in said winding station,

gripping said wire segment by said wire clamp means, and

moving said wire clamp means substantially in said plane thereby to draw said wire segment against a sharp edge facing said core of wire trimmer means provided on said end portion of said inner shield and simultaneously to stretch said wire segment so that said wire segment is severed at said sharp edge.