Gas cushion impact protection device for motor vehicles

• US 4,828,286 A
• Filed: 07/17/1987
• Issued: 05/09/1989
• Est. Priority Date: 07/22/1986
• Status: Expired due to Term

• Current Assignee: TRW Repa GmbH
• Original Assignee: TRW Repa GmbH
• Inventors: Fohl, Artur
• Primary Examiner(s): Marmor, Charles A.
• Assistant Examiner(s): Tyson, Karin
• Application Number:
  US07/074,878
• Time in Patent Office: 662 Days
• Field of Search: 280/728, 280/734, 280/735, 280/743, 280/731, 280/736, 280/740, 383/3, 383/907, 422/165, 422/166
• US Class Current: 280/731
• CPC Class Codes: B60R 21/203 in steering wheels or steering columns
• CPC Class Codes: B60R 21/2035 using modules containing inflator, bag and cover attachable to the steering wheel as a complete sub-unit steering wheel covers with tear lines B60R21/21656; assembling of modules B60R21/217
• CPC Class Codes: B60R 21/231 characterised by their shape, construction or spatial configuration
• CPC Class Codes: Y10T 74/20834 Hand wheels

Abstract

In the dish-shaped hub body of a steering wheel between two concentric cylindrical walls and a bottom wall connecting them an annular cavity is formed into which the propellent charge of a gas generator is introduced. This cavity is sealed by an outwardly arched closure plate provided with gas passage openings. An inflatable gas bag in the form of a hose ring is secured with its opening edges to a support plate which is secured at its peripheral edge to the steering wheel body. A separate gas generator housing can be dispensed with.

Claims

1. A gas cushion impact device for accommodation in a hub body of a steering wheel comprising a gas generator having a propellant charge and a fuse, and a gas bag inflatable by the gases generated by said gas generator, said gas generator comprising an annular housing having an opening which extends in the axial direction through said annular housing, said gas bag being annular in shape and having an outer mounting edge and an inner mounting edge surrounded by said outer mounting edge and defining an annular inflating opening therewith, said gas bag comprising two material discs and a centre portion, said two material discs being flat in the spread-out state and being connected together at their outer periphery, one of said material discs having a centrally disposed circular openings defined by said outer mounting edge, said centre portion being tubular in an expanded state and having a first end defining said inner mounting edge, and a second end connected to the other of said material discs.

2. The gas cushion impact protection device according to claim 1 wherein at least a part of the gas generator housing is formed by a wall portion of the hub body.

3. The gas cushion impact protection device according to claim 2, wherein said wall portion of the hub body forming the housing part of the gas generator is shaped in annular cup form.

4. The gas cushion impact protection device according to claim 3, wherein another part of the gas generator housing is formed by a closure plate which is provided with gas passage openings and which is secured to the edge of the wall portion of the hub body forming the other housing part.

5. The gas cushion protection device according to claim 4, wherein said closure plate is generally annular.

6. The gas cushion impact protection device according to claim 5, wherein said closure plate is outwardly arched.

7. The gas cushion impact protection device according to claim 4, wherein the propellent charge of the gas generator is introduced directly into the cavity which is formed by the wall of the hub body forming said one housing portion of the gas generator and which is sealed by the closure plate, a filter being located between the propellent charge and the gas passage openings of the closure plate.

8. The gas cushion impact protection device according to claim 2, wherein the propellent charge and the fuse of the gas generator are combined to form a hermetically encapsulated integral unit in a thin-walled capsule housing and said integral unit is inserted into the gas generator housing.

9. The gas cushion impact protection device according to claim 1, wherein said opening is sealed by a plug.

10. The gas cushion impact protection device according to claim 1 wherein said device forms an assembly with a steering wheel ready for installation in a motor vehicle.

11. The gas cushion impact protection device of claim 1 wherein said other of said material discs has a central opening to the edge of which said second end of said centre portion is connected.

12. The gas cushion impact protection device according to claim 1, wherein said centre portion consists of two round discs which are connected together at their outer edges and are flat in the spread-out state and which each have a centrally disposed opening defining said first and second ends.

13. The gas cushion impact protection device according to claim 1, wherein said centre portion is formed by a part which is tubular in an unstressed state and has flange-like widened ends.

14. The gas cushion impact protection device according to claim 1 wherein the centre portion has a low extensibility in the axial direction.

18. The gas cushion impact protection device according to claim 11, wherein the centre portion has a low extensibility in the axial direction.

15. A gas cushion impact protection device for accommodating in a hub body of a steering wheel and comprising a gas generator having a propellant charge and a fuse, and a gas bag which is inflatable by the gases generated by said gas generator, the hub body comprising an at least approximately central bore for introduction of the end of a steering shaft which projects into the hub body and is secured there by means of a nut, the gas generator having an annular housing forming a central opening which extends in the axial direction through the gas generator housing and has adequate dimensions for passage of a mounting tool for mounting the nut on the end of the steering shaft, said gas bag being annular in shape and having an outer circular opening edge secured to a support plate carried by the hub body and an inner central opening edge secured around said central opening of the gas generator housing, the gas bag being made of two material discs which are flat in the spread-out state and are connected together at their outer periphery and which each have a centrally disposed round opening, of which one opening lying concentrically to the other is smaller than said other opening and is surrounded thereby, and of a centre portion which is tubular in the expanded state and one end of which is connected to an edge defining the smaller opening and the other end of which forms the inner circular opening edge of the annular gas bag the outer edge of which is formed by the edge defining the larger opening.

16. The gas cushion impact protection device according to claim 15, wherein the centre portion consists of two round discs which are connected together at their outer edges and are flat in the spread-out state and which each have a centrally disposed opening, of which one opening is connected to the edge of the smaller opening of the one material disc and the other defines the inner opening edge of the gas bag.

17. The gas cushion impact protection device according to claim 15, wherein the centre portion is formed by a part which is tubular in the unstressed state and has flange-like widened ends.

19. A gas cushion impact protection device for accommodation in a hub body of a steering wheel comprising a gas generator having a propellant charge and a gas bag which is inflatable by the gases generated by said gas generator, said gas bag being annular in shape and having outer and inner mounting edges for connection to said gas generator, the outer mounting edge surrounding the inner mounting edge and defining an annular inflating opening therewith, said gas bag comprising two material discs which are flat in the spread-out state and are connected together at their outer periphery and a centre portion, one of said material discs having a centrally disposed opening defined by said outer mounting edge, said centre portion being tubular in an expanded state and having a first end defining said inner mounting edge and a second end connected to the other of said material discs.