Overload protection circuit for solid state switch

• US 4,829,457 A
• Filed: 01/20/1987
• Issued: 05/09/1989
• Est. Priority Date: 01/20/1987
• Status: Expired due to Fees

• Current Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Original Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Inventors: Rigotti, Victor H., Levine, Michael R., Russo, James T.
• Primary Examiner(s): Lall, Parshotam S.
• Assistant Examiner(s): Dixon, Joseph L.
• Application Number:
  US07/005,150
• Time in Patent Office: 840 Days
• Field of Search: 364/480-483, 364/492, 364/550, 307/115, 307/134, 307/135, 307/141, 307/292, 307/296 R, 307/296.1, 307/592, 361/5-8, 361/13, 361/100, 361/101, 361/96, 361/97, 361/2, 323/223, 323/272, 323/301, 323/908, 340/594
• US Class Current: 700/293
• CPC Class Codes: H02H 11/005 in case of too low isolation resistance, too high load, short-circuit; earth fault
• CPC Class Codes: H03K 17/0824 in thyristor switches
• CPC Class Codes: Y10S 323/908 Inrush current limiters

Abstract

A control device for energization of a load employs a bidirection triggerable solid state switching device connected in series with an alternating current power source and the load. In order to prevent the passage of excessive, potentially destructive currents through the switch if the load is shorted out, the microprocessor which controls the energization of the switch senses the time required for the voltage across the switch to attain a predetermined value. If the load is shorted the potential difference across the switch increases and attains the predetermined value a shorter time after zero-crossing of the alternating current. When this occurs more than a predetermined number of consecutive times, the generation of triggering pulses for the solid state switch is inhibited for a predetermined time. In the preferred embodiment the control device is a thermostat for controlling a temperature modifying load such as a furnace or air conditioner.

Claims

1. In a control device for controlling the application of power from an alternating current power source to a load having a normal impedance, said control switch connected in series with the alternating current power source and the load so that alternating current is supplied to the load when the switch is in a conductive state, means for inhibiting the initiation of conduction by the solid state switch when the impedance of the load is so substantially below its normal value that current of a magnitude potentially destructive to the solid state switch would pass through the switch if it were in its conductive state, comprising:

a shunt impedance connected in shunt with the solid state switch and in series with the load and the alternating current power source, said shunt impedance forming an internal power supply for the control device deriving power from the alternating current power source from the voltage across the solid state switch when the solid state switch is nonconductive;

first means for inhibiting the application of triggering signals to the solid state switch following each zero-crossing of the alternating current power source until a predetermined voltage is built up across said shunt impedance to provide an interval of electric power when the solid state switch is nominally conducting; and

second means for inhibiting the application of triggering signals to the solid state switch for a predetermined time when the rate of rise of the voltage across said shunt impedance exceeds the rate which would exist if the impedance of the load was said normal value.

2. The control device of claim 1 wherein said second means for inhibiting the application of triggering signals to the solid state switch when the rate of rise of the voltage across said shunt impedance exceeds the rate which would exist if the impedance of the load was said normal value includes means for detecting the time, relative to the zero-crossing of the alternating current, required to attain the predetermined voltage across said shunt impedance.

3. The control device of claim 1 wherein said second means for inhibiting the application of triggering signals to the solid state switch when the rate of rise of the voltage across said shunt impedance exceeds the rate which would exist if the impedance of the load was said nominal value includes means for detecting the time, relative to the zero-crossing of the alternating current, required to attain the pedetermined voltage across said shunt impedance and means for inhibiting application of triggering signals to the solid state switch if the detected time is less than a predetermined time interval for more than a predetermined number of consecutive times.

4. The control device of claim 1 including a microprocessor for generating triggering signals for the solid state switch.

5. The control device of claim 4 wherein said second means for inhibiting the application of triggering signals to the solid state switch for a predetermined time when the rate of rise of the voltage across said impedance exceeds the rate which would exist if the impedance of the load was said normal value includes:

means controlled by said microprocessor, to measure the time, relative to the zero-crossing of the alternating current, required to attain a predetermined voltage across said shunt impedance.

6. The control device of claim 5 further including:

a means controlled by said microprocessor to selectively generate the triggering signal for control of the load in accordance with a control function of the control device.

7. The control device of claim 6 further including a temperature sensor connected to said microprocessor to measure the ambient temperature and wherein the control function of the control device is thermostatic control of a temperature modifying load.

8. The control device of claim 4 wherein said second means for inhibiting the application of triggering signals to the solid state switch when the rate of rise of the voltage across said shunt impedance exceeds the rate which would exist if the impedance of the load was said nominal value includes:

means controlled by said microprocessor to measure the time, relative to the zero-crossing of the alternating current, required to attain a predetermined voltage across said shunt impedance; and

means controlled by said microprocessor for inhibiting generation of triggering signals to the solid state switch if the measured time is less than a predetermined time interval for more than a predetermined number of consecutive times.

9. The control device of claim 1, wherein said predetermined time of said second means is larger than one cycle of the alternating current power source.

10. The control device of claim 1, wherein said predetermined time of said second means is longer than one minute.

11. The control device of claim 1, wherein:

said predetermined voltage of said first means is 15 volts.

12. A control device for controlling the application of power from an alternating current power source to a load by control of conduction between a pair of terminals connected in series with the alternating current power source and the load, said control device comprising:

a triggerable bidirectional solid state switch connected across the pair of terminals for conduction between the pair of terminals when triggered;

a control device power supply connected across the pair of terminals in shunt with said solid state switch for deriving power for operation of the control device from the alternating current power source from the voltage across said solid state switch when said solid state switch is nonconductive;

a control circuit connected to said solid state switch for selective generation of a triggering signal to trigger said solid state switch;

a trigger delay means connected to said solid state switch and said control circuit for delaying application of said triggering signal to said solid state switch following each zero-crossing of the alternating current power source until the voltage across said solid state switch reaches a predetermined voltage in order to provide an interval of electric power to said control circuit power supply when said solid state switch is nominally conductive;

a voltage rise time measuring means connected to said control device power supply for determining if the rate of rise of voltage across said control device power supply exceeds a predetermined rate related to the nominal impedance of the load; and

an inhibiting means connected to said control device and said voltage rise time measuring means for inhibiting application of said triggering signal to said solid state switch for a predetermined length of time longer than one cycle of the alternating current power source if the rate of rise of voltage across said control device power supply exceeds said predetermined rate.

13. The control devie as claimed in claim 12, wherein:

said voltage rise time measuring means includes a pulse width measuring means connected to said control power supply for measuring the length of time relative to each zero-crossing of the alternating current power source for the voltage across said control device power supply to exceed said predetermined voltage; and

said inhibiting means includes means connected to said pulse width measuring means for inhibiting application of said triggering signal to said solid stage switch for said predetermined length of time if said measured length of time relative to each zero-crossing of the alternating current power source for the voltage across said control device power supply to exceed said predetermined voltage is less than a predetermined amount.

14. The control device as claimed in claim 12, wherein:

said voltage rise time measuring means includes a pulse width measuring means connected to said control power supply for measuring the length of time relative to each zero-crossing of the alternating current power source for the voltage across said control device power supply to exceed said predetermined voltage; and

said inhibiting means includes means connected to said pulse width measuring means for inhibiting application of said triggering signal to said solid state switch for said predetermined length of time if said measured length of time relative to each zero-crossing of the alternating current power source for the voltage across said control device power supply to exceed said predetermined voltage is less than a predetermined amount for more than a predetermined number of consecutive times.

15. The control device as claimed in claim 12, wherein said solid state switch is a triac.

16. A control device for controlling the application of power from an alternating current power source to a load by control of conduction between a pair of terminals connected in series with the alternating current power source and the load, said control device comprising:

a triggerable bidirectional solid state switch connected across the pair of terminals for conduction between the pair of terminals when triggered;

a control device power supply connected across the pair of terminals in shunt with said solid state switch for deriving power for operation of the control device from the alternating current power source from the voltage across said solid state switch when said solid state switch is nonconductive;

a trigger delay means connected to said solid state switch for delaying application of a triggering signal to said solid state switch following each zero-crossing of the alternating current power source until the voltage across said solid state switch reaches a predetermined voltage in order to provide an interval of electric power to said control circuit power supply when said solid state switch is nominally conductive; and

a microprocessor means connected to said solid state switch, said control device power supply and said trigger delay means, said microprocessor means programmed for

selectively generating a triggering signal for application to said trigger delay means to trigger said solid state switch for application of power from the alternating current power source to the load in accordance with a predetermined control function,

determining if the rate of rise of voltage across said control device power supply exceeds a predetermined rate related to the nominal impedance of the load, and

inhibiting generation of said triggering signal for a predetermined length of time longer than one cycle of the alternating current power source if the rate of rise of voltage across said control device power supply exceeds said predetermined rate for more than a predetermined number of consecutive times.

17. The control device as claimed in claim 16, further comprising:

a temperature sensing means connected to said microprocessor means;

wherein the load consists of a temperature modifying device; and

wherein said predetermined control function of said microprocessor means is thermostatic control of a temperature modifying device.