Method and apparatus for tightening and/or slackening bolts

• US 4,829,650 A
• Filed: 11/21/1986
• Issued: 05/16/1989
• Est. Priority Date: 11/21/1985
• Status: Expired due to Fees

• Current Assignee: EG&G Sealol (Revvity, Inc.)
• Original Assignee: EG&G Sealol Incorporated (Revvity, Inc.)
• Inventors: Galard, Michel
• Primary Examiner(s): Eley, Timothy V.
• Application Number:
  US06/933,484
• Time in Patent Office: 907 Days
• Field of Search: 29/701, 29/407, 29/702, 29/703, 29/705, 29/720, 29/240, 29/252, 29/709, 73/862.21, 73/862.22, 73/862.23, 81/467
• US Class Current: 29/407.02
• CPC Class Codes: B23P 19/067 Bolt tensioners for hand tools B25B29/02
• CPC Class Codes: B25B 29/02 Bolt tensioners
• CPC Class Codes: Y10T 29/49766 torquing threaded assemblage or determining torque herein
• CPC Class Codes: Y10T 29/53013 Computer input
• CPC Class Codes: Y10T 29/53022 with means to test work or product
• CPC Class Codes: Y10T 29/53039 with control means energized in response to activator stimulated by condition sensor
• CPC Class Codes: Y10T 29/53087 with signal, scale, illuminator, or optical viewer
• CPC Class Codes: Y10T 29/53687 by rotation of work part
• CPC Class Codes: Y10T 29/5383 having fluid operator

Abstract

The invention relates to a method and to apparatus for tightening and slackening bolts by hydraulic tensioning. The apparatus comprises a tightening system (60) applied to the bolts to be tightened and/or slackened, controlled by a central unit (24), via the intermediary of a control device (26) and a hydraulic pump (28). Transducers (19 and 18) permit respectively measurement of the effective strain of the bolt and the pressure effectively applied to the tightening system (60). A correlation between the effective strain of the bolt and the pressure effectively applied is thus effected for obtaining a very good precision of the strain. Application is to mechanical construction in the nuclear environment.

Claims

1. A method of tightening and/or slackening of a bolt, in which a mechanical stress is applied in order to cause a suitable strain of said bolt and a nut is displaced on said bolt, wherein after execution of a first program of verification of interconnection and positioning of tightening/ slackening systems on a nut-and-bolt said method consists in:

displaying, for an operator, a table indicative of initial values of strain and pressures and programmed design values of strain and pressure,

testing via a test program for proper functioning of transducers and elements permitting of a process of tightening and/or slackening as such,

carrying out said tightening and/or slackening as such with analysis of values received from said transducers of strain of said bolt and of pressure applied for causing said strain, said tightening and/or slackening being carried out by servo-control of said strain imposed on said bolt via a mechanical stress applied to the latter, to a design value and a control being carried out by correlation between said display strain and said applied pressure in order to cause said strain,

display and memorisation of values of maximum strain and final pressure obtained for said bolt in question,

displacing said nut by screwing and/or unscrewing with respect to a tightening surface on said corresponding bolt,

releasing said applied stress.

2. A method according to claim 1, wherein in a case where said strain of said bolt effectively attained, in the course of said tightening, is too weak, said method consists in:

effecting for each of said bolts a supplementary controlled tightening,

after a predetermined time, for good stabilisation of values of residual strain for said bolts, effecting display of said values of strain,

printing a tightening report from all displayed and memorised data,

safeguarding, for a predetermined type of material said data relating to said tightening in order to define a corresponding tightening array.

3. A method according to claim 1, wherein, when said bolt has been submitted to any tightening and in order to carry out a slackening, said method consists in:

submitting said bolt to a tensile stress, at least greater than residual force to which said bolt is submitted by said tightening, in order to cause release of said nut from said tightening surface,

displacing said nut with respect to said tightening surface with a predetermined amount by unscrewing,

releasing said tensile stress.

4. A method according to claim 3, wherein said bolt to be slackened having been submitted to a method of tightening according to claim 1, said method consisting of submitting said bolt substantially to said stages of tightening but in reverse order.

5. A method of tightening according to claim 4, wherein, after execution of a first program of verification of interconnection and positioning of said systems for slackening of said nut-and-bolt, in order to carry out a slackening, said method consists of:

displaying, for said operator, a table indicative of the initial values of train and of pressures and said programmed design values of strain and pressure,

testing by a test program for proper functioning of said transducers and elements permitting driving of said process of slackening as such,

carrying out said slackening as such with analysis of values received from said transducers of strain and pressure, said slackening being carried out by servo-control of said strain imposed on said bolt by said stress applied to said design value and a control being carried out by correlation between said mechanical stress exerted and said pressure applied in order to exert said stress,

displaying and memorising maximum values of strain applied to release said nut from said tightening surface and of final pressure obtained for each bolt,

displacing said corresponding nut with respect to said tightening surface by a predetermined amount by unscrewing,

releasing of said tensile stress.

6. An apparatus for the tightening and slackening of a bolt, wherein a mechanical stress is applied in order to cause a suitable strain of said bolt and a nut is displaced on said bolt with respect to a tightening surface, said apparatus comprises:

means including an annular jack for tightening and slackening said bolt;

a control device for pressurizing said annular jack;

a transducer for measurement of said strain of said bolt arranged at an end of said bolt and of which the output is connected to said control device for pressurizing said annular jack;

a transducer for measurement of pressure applied to said annular jack in a manner to permit a control by correlation between effective strain and said pressure applied, wherein said pressure applied causes said strain of said bolt; and

an automatic control circuit to which the output of said transducers for strain and pressure is connected, said automatic control circuit comprising particularly;

a central unit for inputting a predetermined value of said strain of said bolt and for controlling the pressurization, stabilization and release of said pressure on said annular jack.

7. An apparatus according to claim 6, wherein said tightening means further comprise:

a base concentrially surrounding said nut and taking up abutment on the same surface which said nut tightens;

said base being provided with said annular jack at its end opposite from said surface

a crown which is fixed to a projecting port of said bolt, wherein the collar of said crown takes up abutment on said annular jack;

whereby said annular jack, when it is submitted to an held at pressure, displaces said collar and causes tension in said bolt via said base.

8. Apparatus according to claim 6, wherein said transducer for measurement of strain comprises two paired transducers, one of the transducers being in contact with a central part of said bolt and the other transducer being in contact with an upper face of said bolt, said two transducers being arranged in such manner that the difference between the measurements of strain from said two transducers represents said actual strain of said bolt.

9. Apparatus according to claim 8, wherein said two transducers are mechanically connected and thermally coupled.

10. Apparatus according to claim 8, wherein said transducers are constituted by a transformer provided with a primary winding, two identical opposed secondary windings connected in series, and a plunging core mechanically fixed to a contact finger.

11. Apparatus according to claim 8, wherein said transducers are connected to said central unit via a station for measurement of strains and pressures, said station for measurement of strains and pressures comprising:

a first measurement card for strain to which are connected said strain measurement transducers;

a second measurement card for pressure t which are connected said pressure measurement transducers; and

a multiplexer for sequential reading of signals generated by said transducers;

wherein each of first and second said measurement cards provide a sampling means for analog-to-digital-conversion whereby the analog signals generated by said two transducers is converted to digital signals and lead into said multiplexer for sequential reading.

12. Apparatus according to claim 11, wherein said central unit comprises:

a display coupled to said central unit, for an operator, of a table indicative of initial values of strains and pressures and of programmed design values of strain and pressure;

a permanent memory coupled to said central unit for storing values of maximum strain and final pressure obtained for said bolt;

a keyboard coupled to said central unit for input of said predetermined value of strain of said bolt; and

a test program for proper functioning of said apparatus for tightening and/or slackening of a bolt as such with analysis of said values received from said transducers of strain of said bolt and of pressure applied to cause said strain, said tightening and/or slackening being carried out by servo-control of strain imposed on said bolt, via a mechanical stress applied to the latter, to a design value and a control being carried out via correlation between said display strain and said pressure applied in order to cause said strain.

13. Apparatus according to claim 12, wherein said permanent memory is constituted by an electrically programmable read-only memory.