Surgical drill

• US 4,830,000 A
• Filed: 12/31/1987
• Issued: 05/16/1989
• Est. Priority Date: 12/31/1987
• Status: Expired due to Term

• Current Assignee: Zimmer Technology Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Aspen Laboratories, Inc. (Jefferies Financial Group, Inc.)
• Inventors: Shutt, George V.
• Primary Examiner(s): Pellegrino, Stephen C.
• Application Number:
  US07/140,288
• Time in Patent Office: 502 Days
• Field of Search: 128/305.1, 128/3.0, 408/230, 408/229, 408/225, 408/715, 408/207, 408/59
• US Class Current: 606/80
• CPC Class Codes: A61B 17/1615 Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material
• CPC Class Codes: B23B 2250/12 Cooling and lubrication
• CPC Class Codes: B23B 2251/18 Configuration of the drill point
• CPC Class Codes: B23B 2251/202 Three cutting edges
• CPC Class Codes: B23B 2251/241 Cross sections of the diameter of the drill
• CPC Class Codes: B23B 2260/082 Holes
• CPC Class Codes: B23B 51/02 Twist drills
• CPC Class Codes: Y10T 408/896 Having product-receiving chamber
• CPC Class Codes: Y10T 408/9065 with central lead
• CPC Class Codes: Y10T 408/9097 Spiral channel

Abstract

A drill includes a plurality of lips with enlarged portions at one end defining heads therefore. The heads form frusto-conical surfaces and cutting edges extend from the frusto-conical surfaces to remove chips. The cutting edges are limited in size with respect to the frusto-conical surfaces to control the removal of chips and a pocket behind each head readily receives the shavings to convey the latter away from the one end.

Claims

1. A drill for generating a hole comprising a shank defining a longitudinal axis, a plurality of lips extending radially outwardly from the shank and extending longitudinally in a spiral pattern to form flutes between consecutive lips, each of the flutes defining one side leading to a cutting edge and an opposite side leading to a tail, the one side and opposite side of adjacent flutes cooperating to define a spiral flute therebetween leading to a gap adjacent the cutting edge for the passage of shavings away from the cutting edge during drilling, each lip including a head at one end defining the cutting edge and the tail therefore, the head forming a substantially frusto-conical surface between the cutting edge and the tail, the cutting edge generating shavings during drilling, and the opposite side of each flute at the head extending from the tail toward the associated head cutting edge to substantially form a pocket within the flute for receiving the shavings during drilling in order to readily convey the shavings away from the head as the drill is rotating and generating the shavings.

2. The drill of claim 1 in which the tail of one flute cooperate with the cutting edge of an adjacent flute to form a gap therebetween leading to the pocket and the pocket forms a width substantially wider than a width for the gap.

3. The drill of claim 2 in which the opposite side of the one flute and the one side of the adjacent flute extend away from the gap in opposite directions at the corresponding heads therefore to provide for a substantial increase in the area provided for removing the shavings from the gap to the flute in close proximity to the cutting edge.

4. The drill of claim 1 in which each substantially frusto-conical surface includes a boundary at the outer radial dimension therefore and all of the boundaries coincide with a plane normal to the longitudinal axis.

5. The surgical drill of claim 1 in which the plurality of lips define a helix angle with respect to the longitudinal axis and the opposite side of each lip at each head extends in a normal direction to the helix angle in order to dispose the pocket closely behind the frusto-conical surface in close proximity to the cutting edge.

6. The drill of claim 1 in which the plurality of flutes comprises three flutes with three frusto-conical surfaces defining the cutting edges and the tails, the three frusto-conical surfaces each extending circumferentially about the longitudinal axis to define an arc of about 60°

to 95° and

each gap defines an arc of about 25°

to 60°

so that the frusto-conical surfaces cover an area equal to or larger than the gaps.

7. The drill of claim 1 in which the cutting edges are formed by small angular protrusions extending outwardly from the frusto-conical surfaces and the protrusions are substantially smaller in surface area than the frusto-conical surfaces surface area.

8. A drill for generating a hole in a bone comprising a shank with a longitudinal axis, a plurality of lips extending in a spiral pattern along the shank to form spiral flutes, each lip including a cutting edge and a tail at one end of the drill, each lip defining a head at the one end with an enlarged width for the flute to form a frusto-conical surface between the cutting edge and the tail, each frusto-conical surface including the same axis of rotation which is coincident with the longitudinal axis so that only the cutting edge is utilized to remove bone chips during drilling, the cutting edge being formed by a protrusion extending beyond each frusto-conical surface, and each head forms a pocket adjacent the tail and directly behind each frusto-conical surface in direct communication with one of the flutes to provide for removal of bone shavings generated by the cutting edge during drilling.

9. The surgical drill of claim 8 in which the shank, the lips, and the heads comprise a one-piece integral part.