Assembly sleeve for cranial drill

• US 4,830,001 A
• Filed: 08/10/1987
• Issued: 05/16/1989
• Est. Priority Date: 08/10/1987
• Status: Expired due to Term

• Current Assignee: DePuy Orthopaedics Incorporated (Johnson & Johnson)
• Original Assignee: Codman & Shurtleff Incorporated (Johnson & Johnson)
• Inventors: Walus, Richard L.
• Primary Examiner(s): Hafer, Robert A.
• Assistant Examiner(s): Rooney, Kevin G.
• Application Number:
  US07/084,233
• Time in Patent Office: 645 Days
• Field of Search: 128/92 VD, 128/310, 128/305.1, 408/14, 408/15, 408/703, 408/139, 403/326
• US Class Current: 606/173
• CPC Class Codes: A61B 17/1695 Trepans or craniotomes, i.e. specially adapted for drilling thin bones such as the skull
• CPC Class Codes: B29C 65/08 using ultrasonic vibrations non-plastics element to plastics elements B29C65/645
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/53241 said articles being tubular and said substantially annular single elements being of finite length relative to the infinite length of said tubular articles making T-shaped pieces by joining tubular articles B29C66/52241
• CPC Class Codes: B29C 66/612 Making circumferential joints
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/73921 characterised by the materials of both parts being thermoplastics
• CPC Class Codes: B29C 66/7394 characterised by the material of at least one of the parts being a thermoset
• CPC Class Codes: B29K 2055/02 ABS polymers, i.e. acrylonitrile-butadiene-styrene polymers
• CPC Class Codes: Y10T 408/70 Tool or tool-support with torque-applying clutch

Abstract

A cranial perforator with an internal clutch which is engaged when the drill is placed against a bone surface for drilling and which will automatically release when the drill penetrates the skull. The components of the drill are held together by a plastic sleeve and a retaining ring which is ultrasonically welded to the interior surface of the plastic sleeve.

Claims

1. In an apparatus for drilling bone structure comprising:

a generally cylindrical primary drill member having a distal end and having a proximal end;

a generally cylindrical driver having a distal end disposed in confronting relationship to said primary drill member and having a proximal end;

clutch means cooperatively disposed between said primary drill member and said driver whereby when said clutch means is engaged, said drill member and said driver rotate as a unit and drill into the bone structure, and when said clutch is disengaged, said primary drill member remains stationary as said driver rotates;

an annular drill body slideably and rotatably receiving said primary drill member and said driver, said annular drill member including a recess extending around the exterior surface of said annular drill body;

an annular sleeve disposed about said drill body having a proximal end operatively engaging said driver;

the improvement comprising;

discrete, arcuate retaining ring means having a medial portion and two edge portions disposed in said annular drill body recess and having means to be rigidly affixed to said sleeve for holding said driver and said annular drill body together against forces exerted in the axial direction;

said retaining ring means when so bonded being freely rotatable in said annular drill body recess so as not to inhibit the rotational motion of said sleeve with respect to said annular drill body; and

wherein the outer circumferential surface of said retaining ring means before being so bonded confronts the interior surface of said sleeve and includes an energy directing means including an outwardly extending generally triangular taper on its outer periphery with the medial portion of said retaining ring means being thicker than the two edge portions.

2. The apparatus of claim 1 wherein said retaining ring means includes two substantially semicircular retaining rings.

3. The apparatus of claim 1 wherein said retaining ring means is affixed to said sleeve by means of ultrasonic welding.

4. The apparatus of claim 1 where said energy directing means extends around the entire periphery of said retaining ring means.

5. The apparatus of claim 1 wherein said energy directing means extnds only part way around the circumference of said retaining ring means.

6. The apparatus of claim 1 wherein said retaining ring means is a single, unitary C-shaped member.

7. The apparatus of claim 6 wherein said C-shaped retaining ring means includes energy directing means on its outer periphery.

8. The apparatus of claim 7 wherein said energy directing means extends about the entire periphery of said C-shaped retaining ring means.

9. The apparatus of claim 6 wherein said energy directing means extends only part way about the outer periphery of said C-shaped retaining ring means.

10. The apparatus of claim 1 wherein said annular sleeve includes at least two arcuate slots extend about at least a portion of the circumference of said sleeve and extending completely through the wall of said sleeve;

wherein said retaining ring means include a discrete, arcuate member disposed in each of said slots in said annular sleeve and extending into said annular drill body recess.

11. The apparatus of claim 10 wherein said member and said sleeve are bonded together.

12. The apparatus of claim 11 wherein said bonding includes ultrasonic bonding.

13. The apparatus of claim 10 further including a retaining collar disposed about the circumference of said sleeve and aligned over said slots in contact with said members to hold said members in said slots.

14. The apparatus of claim 13 wherein said retaining collar and said members are ultrasonically bonded together.

15. The apparatus of claim 13 wherein said retaining collar and said sleeve are ultrasonically bonded together.

16. The apparatus of claim 13 wherein said retaining collar, said members and said sleeve are ultrasonically bonded together.

17. The apparatus of claim 13 wherein said retaining collar and said members are mechanically connected together.

18. The apparatus of claim 13 wherein the outer circumferencial surface of said member further includes an energy directing means facing the confronting surface of said retaining collar.

19. The apparatus of claim 1 wherein said retaining ring means is a unitary annular ring having a slit there through to allow said ring to be assembled about said annular drill body in said recess;

said slit being arranged to allow the opposite sides of the slit to have intimate contact with each other even though the ring, when assembled in said recess may have a inner diameter slightly less than the outer diameter of said recess.

20. The apparatus of claim 19 wherein said slit includes an angled slit generally perpendicular to the inner circumference to the annular ring and at an angle to the axis of the ring.

21. The apparatus of claim 19 wherein said slit is an angled slit extending in the direction generally parallel to the axis of said annular ring but at an angle to the tangent to the inner circumferencial surface of said ring at the place where said slit penetrates the inner circumferencial surface of said ring.

22. The apparatus of claim 19 wherein said slit is a jogged slit.

23. The apparatus of claim 19 wherein said slit includes a tongue and groove joint.