Controlling method and a measuring mixer for liquids and powders

• US 4,830,508 A
• Filed: 05/02/1988
• Issued: 05/16/1989
• Est. Priority Date: 05/01/1987
• Status: Expired due to Term

• Current Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Original Assignee: Fuji Photo Film Co Limited (Fujifilm Holdings Corporation)
• Inventors: Yamaguchi, Shigeru, Ohnishi, Hiroshi, Matsui, Keizo, Kobayashi, Chuzo, Higuchi, Noboru
• Primary Examiner(s): Jenkins, Robert W.
• Application Number:
  US07/189,099
• Time in Patent Office: 379 Days
• Field of Search: 366/18, 366/16, 366/17, 366/19, 366/20, 366/21, 366/8, 366/141, 366/152, 366/153, 366/160, 366/161, 366/162, 137/88, 222/56, 222/55, 222/77
• US Class Current: 366/141
• CPC Class Codes: B01F 23/40 Mixing liquids with liquids; Emulsifying
• CPC Class Codes: B01F 23/56 by introducing solids in liquids, e.g. dispersing or dissolving
• CPC Class Codes: B01F 23/565 by introducing liquids in solid material, e.g. to obtain slurries
• CPC Class Codes: B01F 23/60 Mixing solids with solids
• CPC Class Codes: B01F 33/84 Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins
• CPC Class Codes: B01F 35/2204 Controlling the mixing process by fuzzy control, i.e. a prescribed fuzzy rule
• CPC Class Codes: B01F 35/881 by weighing, e.g. with automatic discharge
• CPC Class Codes: G05D 11/132 by controlling the flow of the individual components G05D11/133 takes precedence
• CPC Class Codes: Y10S 706/90 Fuzzy logic
• CPC Class Codes: Y10T 137/2499 Mixture condition maintaining or sensing

Abstract

A measuring mixer for use with either liquids or powders in which different supply systems supply different stock liquids or powders to a receiving container from supply containers. A continuously variable flow regulator is associated with each supply container. The cumulative weight of the receiving container is measured and compared with a target weight. Then a computation section calculates a desired flow rate based upon both the deviation from the target weight and a time variation thereof. This calculation is preferably done according to fuzzy inference. The desired flow rate is then used to control a selected one of the flow regulators so that the measurement is sequentially performed between supply systems. Optionally, the receiving container can be movable between the different supply systems.

Claims

1. A flowing material measuring device, comprising:

a supply container containing a flowable material;

a flow regulator connected to an outlet of said flow container for regulating a flow of said flowable material in at least three non-zero flow quantities;

a receiving container receiving said flowable material from said flow regulator;

a detector associated with said receiving container for measuring a quantity of material received by said receiving container;

a control unit receiving an output of said detector and including means for deriving a deviation between said measured quantity and a target value and a time variation of said deviation and further including means for setting a flow quantity in accordance with said deviation and said time variation of said deviation, said set flow quantity controlling said flow regulator.

2. A flowing material measuring device as recited in claim 1, wherein said setting means operates with fuzzy inference upon said deviation and said time variation.

3. A flowing material measuring device as recited in claim 1, wherein said detector measures a weight of said receiving container.

4. A flowing material measuring device as recited in claim 1, wherein said flowable material is a liquid and said flow regulators are opening control valves.

5. A flowing material measuring device as recited in claim 1, wherein said flowable material is a powder and said detector measures a weight of said receiving container.

6. A flowing material measuring device as recited in claim 1, further comprising a stop gate disposed in a transport path of said flowable material between said flow regulator and said receiving container, said setting means controlling said stop gate.

7. A flowing material measuring device as recited in claim 1 wherein said flow regulator is substantially continuously variable in regulating said flow of said flowable material.

8. A method of measuring a flowable material, comprising the steps of:

regulating a flow rate of a quantity of a flowable material into a receiving container according to at least three non-zero flow rates;

measuring a quantity of material received in said receiving container;

comparing said measured quantity with a target quantity to produce a deviation value;

computing a time variation of said deviation value; and

setting said regulated flow rate in response to said comparing and computing steps.

9. A method as recited in claim 8, wherein said setting step operates with fuzzy inference rules upon said deviation and said time variation.

10. A flowing material measuring mixer, comprising:

at least two supply systems each comprising a supply container containing a respective flowable material and a flow velocity regulator connected to an outlet of said supply container for varying a flow of said flowable material therethrough in at least three non-zero increments;

a receiving container at least connectable to outlets of each of said flow velocity, regulators for receiving said flowable materials from each of said supply systems;

a measuring device associated with said receiving container for measuring a quantity of any of said flowable materials received into said receiving container;

a measurement control unit receiving a target quantity and an output of said measuring device and deriving a deviation therebetween and including means for computing a desired flow quantity in accordance with said deviation; and

means for selectively applying said desired flow quantity to a selected one of said flow velocity controllers.

11. A flowing material measuring mixer as recited in claim 10, wherein said applying means comprises a switch selectively switching signals from said measurement control unit to said flow regulators.

12. A flowing material measuring mixer as recited in claim 11, wherein said computing means operates according to fuzzy inference rules on said deviation and said time variation.

13. A flowing material measuring mixer as recited in claim 10, wherein said measurement control includes means for deriving a time variation of said deviation and wherein said computing means computes said desired flow additionally in accordance with said time variation.

14. A flowing material measuring mixer as recited in claim 10, wherein each of said flow velocity regulators varies said flow in substantially continuous increments.

15. A flowing material measuring mixer as recited in claim 10, further comprising reaction means associated with said receiving container for promoting reactions between a plurality of said flowable materials received in said receiving container.

16. A flowing material measuring mixer as recited in claim 10, wherein said flowable materials are liquids and said flow regulators are opening control valves.

17. A flowing material measuring mixer as recited in claim 10, wherein said flowable materials are powders and said measuring device measures a weight of said receiving container.

18. A flowing material measuring mixer as recited in claim 17, wherein said flow regulators are selected from a screw feeder, an opening degree damper or a rotary device.

19. A flowing material measuring mixer as recited in claim 10, further comprising a further measuring device associated with one of said supply containers for measuring an amount of said flowable material contained therein said computing means further computing said desired flow rate in accordance with an output of said further measuring device.

20. A flowing material measuring mixer as recited in claim 19 further comprising an adjusting container receiving said flowable materials from said receiving container and reaction means associated with said adjusting container for promoting mixing of said flowable materials in said adjusting container.

21. A flowing material measuring mixer as recited in claim 20, wherein said adjusting container receives a mixture of said flowable materials from said receiving container.

22. A flowing material measuring mixer as recited in claim 21, wherein said flowable materials are powders and further comprising liquid supply means connected to said adjusting container.

23. A flowing material measuring mixer- as recited in claim 10, wherein each of said supply systems further comprises an outlet port downstream of said flow velocity regulators and further comprising a moving device for moving said receiving container between said outlets ports of different ones of said supply systems.

24. A flowing material measuring mixer as recited in claim 23, wherein said flowable materials are powders.

25. A flowing material measuring mixer as recited in claim 23, wherein said flowable materials are liquids.

26. A flowing material measuring mixer as recited in claim 23, wherein said moving device is an unmanned carriage for lifting said receiving container.

27. A flowing material measuring mixer as recited in claim 23, wherein said moving device comprises a set of wheels attached to said receiving container.

28. A flowing material measuring mixer as recited in claim 23, further comprising a reaction station comprising reaction means operable with said receiving container and wherein said moving device moves said receiving container between said outlets ports and said reaction station.

29. A flowing material measuring mixer as recited in claim 23, further comprising a reception container comprising a receiving port and wherein said moving device moves said receiving container between said outlet ports and said receiving port.