Control system for mobile transporting units on transporting lines

• US 4,831,540 A
• Filed: 01/02/1987
• Issued: 05/16/1989
• Est. Priority Date: 05/02/1985
• Status: Expired due to Fees

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Hesser, Paul
• Primary Examiner(s): Fleming, Michael R.
• Application Number:
  US07/023,554
• Time in Patent Office: 865 Days
• Field of Search: 364/468, 364/469, 364/478, 364/474.01, 364/475, 364/513, 364/474, 340/825.22, 340/825.23, 340/673, 340/680
• US Class Current: 700/113
• CPC Class Codes: B07C 3/12 using electric or electronic detecting means B07C3/14 takes precedence
• CPC Class Codes: G05B 19/12 using record carriers
• CPC Class Codes: G06K 19/0723 the record carrier comprising an arrangement for non-contact communication, e.g. wireless communication circuits on transponder cards, non-contact smart cards or RFIDs
• CPC Class Codes: G06K 7/0008 General problems related to the reading of electronic memory record carriers, independent of its reading method, e.g. power transfer
• CPC Class Codes: G07C 3/00 Registering or indicating the condition or the working of machines or other apparatus, other than vehicles

Abstract

A control system for mobile transporting units on a transporting line having a plurality of stations is proposed, through at least some of which stations the transporting units (15) travel in succession. A plurality of stationary control modules (21) on the transporting line (10) that are associated with the stations (18, 19, 20) cooperate with the various mobile control modules (22) secured to the transporting units (15) as soon as the mobile control modules (22) are moved past the stationary control modules (21). Stored in each mobile control module (22) is a sequence program arranged in steps, from which the next as-yet-uncompleted step is transmitted, upon the passage of the transporting units (15) past a stationary control module (21), from the mobile control module (22) of the transporting units (15). In accordance with this datum, a work operation at the associated station (18, 19, 20) is then triggered or inhibited.

Claims

1. A control system for mobile transport units for transporting respective workpieces on a transporting line defining a plurality of paths along which the transport units can be guided past a number of work stations for performing respective work operations, the transporting line further having an input at which the transport units enter the line, the control system comprising:

a plurality of mobile control modules fixedly mounted on respective ones of said transport units;

a plurality of stationary control modules arranged along the paths of the transporting line at respective ones of said work stations and each of said stationary control modules being operatively connected to the work station assigned thereto so as to permit the exchange of information therebetween;

each of said mobile control modules and each of said stationary control modules having respective transmission/receiving means for contactlessly interchanging information when the transport unit passes one of said stationary control modules in its movement along a path through the transport line;

each one of said mobile control modules having a memory for storing a freely-selectable program assigned to the transport unit corresponding thereto;

a stationary inputting unit arranged at the input of the transport line for storing a preselected sequence program into the memory of each of said mobile control units for defining a sequence of steps to be completed sequentially by the transport unit and specifying the work operation to be performed on the workpiece at least one of said work stations; and

,

each of said stationary control modules including activation means for actuating the mobile control module of a transport unit when the latter passes the stationary control module in order to initiate the exchange of information therebetween and call up or modify a step of said program so that the work of the work station associated with the stationary control module can be performed as may be required.

2. The control system of claim 1, wherein each one of said stationary control modules includes input means for receiving and storing permanent data therein indicative of the work to be performed at the work station associated with said one stationary control module;

and, said activation means including recognition means for allowing the work operation at the work station to be performed only when the information received from said mobile control module corresponds to said permanent data and to otherwise allow said transport unit to pass without causing the work of the work station to be performed.

3. The control system of claim 2, each of said stations including a coincidence circuit having at least one coincidence stage incorporating said input means which contains said permanent information and which issues a work command to the station when the information transmitted from the mobile control module of the transport unit coincides with said permanent information.

4. The control system of claim 3, said stationary control module of each of said stations, comprising said coincidence circuit, the work command being issued to the station directly via the output of said coincidence circuit.

5. The control system of claim 3, said station including a switch for manually putting said permanent information into said coincidence circuit.

6. The control system of claim 1, wherein each one of said stations, after the completion of a work operation, transmits an acknowledgement signal via the stationary control module associated therewith to the mobile control module of the transport unit located at said one station, said mobile control module including processing means for indexing said sequence program in said memory by one step in order to call up the next work station.

7. The control system of claim 6, said transport unit having a container for receiving material or substances from which partial quantities are removed at several stations along the transporting line;

and, wherein, in addition to the sequence program of the mobile control module associated with the container, the type and quantity of the material or substance located in the container are stored in memory.

8. The control system of claim 7, wherein said acknowledgement signal received by the mobile control module from the stationary control module of a work station contains information as to the partial quantity removed from or added to the container at said station and from said information ascertains the remaining quantity or the total quantity disposed in the container.

9. The control system of claim 8, wherein the indication of a minimum quantity in the container is included in the sequence program of the mobile control module, and, if the quantity drops below the minimum quantity, as the next step in the sequence program the trip to a refill station is called up, and after leaving the refill station, the further steps of the sequence program are performed.

10. The control system of claim 6, said acknowledgement signal containing data relating to the station at which a work operation has just been completed, said data being stored in said memory in a recallable manner in said mobile control module and in the sequence of said program.

11. The control system of claim 10, wherein a portion of the program stored in the memory of the mobile control module of one of the transport units has been run through in moving along a path of the transport line;

and, the control system further comprising;

a testing station including read-out means for reading out said portion of said program from said mobile control module; and

, read-in means for modifying the remaining portion of said program.

12. The control system of claims 11, wherein said testing station and said read-out means thereof are arranged outside of said transporting line.

13. The control system of claim 6, said mobile control module containing a logic circuit which, for several steps of the sequence program not predetermined as to their sequence, independently determines the next step.

14. The control system of claim 10, said acknowledgement signal containing measured values (X) of the workpiece on the transport unit because of which the portion of the sequence program not yet completed is to be changed in the mobile control module.

15. The control system of claim 1, said stationary inputting unit including means for inputting an identification into the memory of each of the mobile control modules of respective ones of said transport units.

16. The control system of claim 15, said stations including a plurality of routing stations, a plurality of machining stations and a plurality of measuring stations;

and, said transport units including workpiece carriers or container carriers which move along said transporting line in a predetermined direction from station to station.

17. The control system of claim 16, said identification containing specific data of the workpiece or of the container and a code number of the workpiece carrier;

and, said sequence program containing information relating to the machining sequence and the desired values to be obtained in the individual work operations.

18. The control system of claim 16, wherein said mobile control modules of said transport units, upon approaching machining stations conducting various machining programs, transmit an information from said memory via said transmission/receiving means to said stationary control modules for triggering a work operation and a supplementary information from said memory for triggering a specific machining operation.

19. The control system of claim 18, said memory of each of said mobile control modules having capacity for receiving said supplementary information together with said sequence program, said supplementary information being coordinated with specific steps of the sequence program which address corresponding ones of said machining stations.

20. The control system of claim 15, wherein the mobile control module includes an input unit and wherein said stationary inputting unit comprises a program selector for selecting one sequence program from various sequence programs with the aid of an externally inputted code information and for inputting the selected sequence program into the memory of the mobile control unit via said input unit.

21. The control system of claim 20, wherein said code information is applied to the transporting unit;

and, said stationary inputting unit further comprising;

stationary reading means for reading said code information from said transporting unit and for sending said code information to said program selector.

22. The control system of claim 1, said mobile control module including a logic circuit for processing:

the information stored in said memory, the information received from said stationary control modules and the information transmitted to said stationary modules.

23. The control system of claim 1, said stationary control modules including energy supply means for contactlessly supplying electrical energy to said mobile control modules.