Suspension polymerization
First Claim
1. A method for suspension polymerization of a pressure-sensitive acrylate copolymer bead having a glass transition temperature of 0°
- C. of less, comprising the steps of;
(a) making a monomer premix comprising;
(i) acrylic acid ester of non-tertiary alcohol, said alcohol having from 1 to 14 carbon atoms, with the average number I to 14 carbon atoms, with the average number of carbon atoms being from about 4 to about 12;
(ii) a polar monomer copolymerizable with said acrylic acid ester;
(iii) a chain transfer agent;
(iv) a free-radical initiator; and
(v) a modifier moiety;
(b) combining said monomer premix with a water phase containing a suspending agent to form a suspension;
(c) concurrently agitating said suspension and permitting polymerization of said monomer premix until copolymer beads are formed, and(d) collecting said copolymer beads,whereby said modifier moiety is present in an amount of from about 0.05 part to about 10 parts per 100 parts monomer premix.
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Abstract
The present invention relates to a method for suspension polymerization of a pressure-sensitive acrylate copolymer bead having a glass transition temperature of 0° C. or less. The method comprises making a monomer premix comprising an acrylic acid ester of non-tertiary alcohol, the alcohol having from 1 to 14 carbon atoms, with the average number of carbon atoms being about 4 to about 12, a polar monomer copolymerizable with the acrylic acid ester, a chain transfer agent, a free-radical initiator, and a modifier moiety selected from the group consisting of 2-polystyrylethyl methacrylate macromolecular monomers, reactive zinc salts and hydrophobic silicas. The premix is then combined with a water phase containing a sufficient amount of suspending agent to form a suspension. The suspension is concurrently agitated and polymerization of the polymer premix is permitted until polymer beads are formed. The polymer beads are then collected. The amount of the modifier moiety must be sufficient to render the copolymer bead non-agglomerating at room temperature and safely handleable and transportable.
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Citations
17 Claims
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1. A method for suspension polymerization of a pressure-sensitive acrylate copolymer bead having a glass transition temperature of 0°
- C. of less, comprising the steps of;
(a) making a monomer premix comprising; (i) acrylic acid ester of non-tertiary alcohol, said alcohol having from 1 to 14 carbon atoms, with the average number I to 14 carbon atoms, with the average number of carbon atoms being from about 4 to about 12; (ii) a polar monomer copolymerizable with said acrylic acid ester; (iii) a chain transfer agent; (iv) a free-radical initiator; and (v) a modifier moiety; (b) combining said monomer premix with a water phase containing a suspending agent to form a suspension; (c) concurrently agitating said suspension and permitting polymerization of said monomer premix until copolymer beads are formed, and (d) collecting said copolymer beads, whereby said modifier moiety is present in an amount of from about 0.05 part to about 10 parts per 100 parts monomer premix. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 10, 11, 12, 13, 16)
- C. of less, comprising the steps of;
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9. A method for suspension polymerization of a pressure-sensitive acrylate copolymer bead having a glass transition temperature of 0°
- C. of less, comprising the steps of;
(a) making monomer premix comprising; (i) acrylic acid ester of non-tertiary alcohol said alcohol having from 1 to 14 carbon atoms, with the average number of carbon atoms being from about 4 to about 12; (ii) a polar monomer copolymerizable with said acrylic acid ester; (iii) a chain transfer agent; (iv) a free-radical initiator; (v) form about 0.05 to about 10 parts 2-polystyrylethyl methacrylate macromolecular monomer; (b) combining said premix with a water phase containing a suspending agent to form a suspension; (c) concurrently agitating and polymerizing said suspension until polymer beads begin to form; (d) adding a basic compound to adjust pH to from 9 to (e) adding a modifier moiety selected from the group consisting of hydrophobic silica, zinc octoate, zinc acetate and mixtures thereof to said suspension and continuing agitation until polymer beads are coated; and (f) collecting said polymer beads. - View Dependent Claims (14, 15, 17)
- C. of less, comprising the steps of;
Specification