Load control system

• US 4,833,339 A
• Filed: 10/25/1985
• Issued: 05/23/1989
• Est. Priority Date: 10/13/1983
• Status: Expired due to Term

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Hurst, Ian R., Spira, Joel S., Luchaco, David G., Yuhasz, Stephen J.
• Primary Examiner(s): Jennings, Derek S.
• Application Number:
  US06/791,318
• Time in Patent Office: 1,306 Days
• Field of Search: 307/112-116, 307/132 E, 307/140, 307/64, 307/66, 315/291, 315/DIG. 4, 323/905, 361/160
• US Class Current: 307/115
• CPC Class Codes: H01H 11/0006 for converting electric switches H01H13/564 takes precedence
• CPC Class Codes: H01H 13/04 Cases; Covers
• CPC Class Codes: H01H 13/14 Operating parts, e.g. push-button
• CPC Class Codes: H01H 9/52 Cooling of switch parts cooling of contacts H01H1/62
• CPC Class Codes: H02M 5/257 using semiconductor devices only
• CPC Class Codes: H03K 17/725 for ac voltages or currents H03K17/722, H03K17/735 take precedence
• CPC Class Codes: H05B 39/02 Switching on, e.g. with predetermined rate of increase of lighting current
• CPC Class Codes: H05B 39/086 with possibility of remote control
• CPC Class Codes: Y10S 315/04 Dimming circuit for fluorescent lamps
• CPC Class Codes: Y10S 323/905 Lamp dimmer structure

Abstract

A load control switching system includes a switching element adapted to be coupled between a power source and a load. The switch element is operable in an ON state wherein it supplies power from the source to the load and an OFF state wherein it cuts off power from the source to the load. A control circuit controls operation of the switching element in response to the actuation of one or more short-throw, light-force switches which are each movable between a normally open and a momentarily closed position. The control circuit alternates the state of the switching element each time the short-throw, light-force switch is momentarily closed.

Claims

1. A load control system, comprising:

switching means having first and second main terminals and a control terminal; and

a control circuit coupled to said control terminal and controlling the operation of said switching means in response to control signals applied to said control circuit, said control circuit being coupled directly to said first and second main terminals and deriving all of its power from the voltage which appears across said main terminals of said switching means when said switching means is coupled between a source and a load, said control circuit including a bistable latch operable in an ON and an OFF condition, the condition of said latch determining whether said switching means is operated in an ON or an OFF state, said bistable latch maintaining its present condition when power is removed from said control circuit.

2. The load control system of claim 1, further including:

a switch for generating said control signals; and

a housing, said switching means, said control circuit and said switch being located in said housing.

3. The load control system of claim 2, wherein said switch is a human actuable switch.

4. The load control system of claim 1, further including an air gap switch coupled in series with said main terminals of said switching means.

5. The load control system of claim 4, further including:

a local switch for generating said control signals; and

a housing;

said switching means, said control circuit, said air gap switch and said local switch all being located in said housing.

6. The load control system of claim 5 wherein said local switch is a human actuable switch.

7. The load control system of claim 1, wherein said control circuit alternates the condition of said latch in response to each successive control signal applied to said control circuit.

8. The load control system of claim 1, wherein said bistable latch is an electronic latching circuit.

9. The load control system of claim 1, wherein said bistable latch is a mechanical latch.

10. The load control system of claim 1, wherein said bistable latch is a magnetic latch.

11. The load control system of claim 1, further comprising:

a local switch for generating said control signals;

a housing;

said control circuit, said switching means, and said local switch being located in said housing; and

a remote switch unit including a human actuable switch, said human actuable switch being located at a position remote from said housing and generating control signals in response to the actuation thereof, said control signals being supplied to said control circuit.

12. The load control system of claim 1, wherein said bistable latch is a magnetic latching relay having set and reset coils and a contact movable between ON and OFF positions, the position of said contact determining the condition of said latch.

13. The load control system of claim 12, wherein said control circuit further includes:

set and reset capacitors associated with said set and reset coils, respectively;

means for charging said set and reset capacitors when said contact is in the OFF and the ON position, respectively; and

means for discharging said charged capacitor through its associated coil in response to the application of said control signal to said control circuit.

14. The load control system of claim 13, further including means for charging a predetermined one of said capacitors whenever said contact is stuck in a position intermediate said ON and OFF positions.

15. The load control system of claim 13 further including means for disabling said charging means as long as said control signal is applied to said control circuit.

16. The load control system of claim 15, wherein:

said charging means includes a first current regulator which supplies current to said set capacitor when said contact is in said OFF position and a second current regulator which supplies current to said reset capacitor when said contact is in said ON position; and

said disabling means disables said current regulators whenever said control signal is applied to said control circuit.

17. A load control system, comprising:

(A) a main control unit including;

(1) switching means having first and second main terminals and a control terminal;

(2) a control circuit coupled to said control terminal and controlling the operation of said switching means in response to control signals applied to said control circuit, said control circuit being coupled directly to said first and second main terminals and deriving all of its power from the voltage that appears across said main terminals when said switching means is coupled between a source and a load, said control circuit being polarity insensitive and operating properly irrespective of whether the first and second main terminals of said switching means are coupled to said load and said source, respectively, or to said source and said load, respectively;

(3) local means for generating said control signals to be applied to said control circuit; and

(4) a housing in which said switching means, said control circuit and said local means are housed;

(B) a remote switching unit for generating said control signals to be applied to said control circuit from a location remote from said main control unit said remote switch unit i including a human actuable switch located in series with a positive temperature coefficient resistor; and

(C) signal transmission means for applying said control signals generated by said remote switching unit to said control circuit.

18. The load control system of claim 17, wherein said signal transmission means is a low voltage control wire connecting said remote switching unit to said control circuit.

19. The load control system of claim 17, wherein said signal transmission means is a low power control wire connecting said remote switching unit to said control circuit.

20. The load control system of claim 17, wherein said remote switching unit is located in a housing whose external appearance is substantially identical to the external appearance of said housing of said main control switch.

21. The load control system of claim 17, wherein said local means is a signal receiver located in said housing and wherein said system further includes a wireless remote unit for transmitting signals to said local means and causing said local means to generate said control signals in response thereto.

22. The load control system of claim 17, wherein said local means is electrically connected to a remote receiver, and wherein said system includes a wireless remote unit for transmitting signals to said remote receiver, said remote receiver responding to said transmitted signals by applying signals to said local means which causes said local means to generate said control signals.

23. A load control system comprising:

(A) a first main control unit including a first main control unit housing, a first switching means located in said first main housing, a first control circuit located in said first main housing and controlling the operation of said first switching means in response to first control signals applied to said first control circuit, and first local means located in said first main housing for generating said first control signals and applying them to said first control circuit;

(B) a second main control unit including a second main control unit housing, a second switching means located in said second main housing, a second control circuit located in said second main housing and controlling the operation of said second switching means in response to second control signals applied to said second control circuit, and second local means located in said second main housing for generating said second control signals and applying them to said second control circuit;

(C) a remote switch unit including a remote switch unit housing and first and second human operable switches located in said housing for respectively generating third and fourth control signals in response to the human actuation thereof, said first and second control circuits being controllable by said third and fourth control signals, respectively; and

(D) signal transmission means for applying said third control signals generated by said first human operable switch to said first control circuit and for applying said fourth control signals generated by said second human actuable switch to said second control circuit;

wherein the external appearance and configuration of said first and second main control unit housings and said remote switch unit housing are substantially identical.

24. The load control system of claim 23, wherein:

said first and second local means are respective push button switches controlled by first and second actuator plates located on a front face of said first and second main control unit housings, respectively;

said first and second human actuable switches are push button switches which are actuated by third and fourth actuator plates appearing on the front face of said remote switching unit housing; and

the combined shape and size of said third fourth actuator plates is substantially the same as the shape and size of each of said first and second actuator plates.

25. A load control system, comprising:

an electronic switching means operable in a conductive and a non-conductive state, said switching means including first and second power leads connectable to a source and load, respectively;

a control circuit for controlling the operation of said switching means whenever power is applied to said control circuit and as a function of control signals applied to said control circuit, said control circuit including memory means for storing the state of said switching means immediately before power is cut off from said control circuit and for returning said switching means to said stored state when power is returned to said control circuit.

26. The load control system of claim 25, wherein said memory means is a bistable latch forming part of said control circuit, said latch having an ON state and an OFF state, said control circuit causing said electronic switching means to operate in said conductive state when said latch is in said ON state and causing said electronic switching means to operate in said nonconductive state when said latch is in said OFF state.

27. The load control system of claim 26, wherein said bistable latch is a mechanical latch.

28. The load control system of claim 25, wherein said bistable latch is a magnetic latch relay having set and reset coils and a contact movable between ON and OFF positions, the position of said contact determining the condition of said latch.

29. The load control system of claim 28, wherein said control circuit further includes:

set and reset capacitors associated with said set and reset coils, respectively;

means for charging said set and reset capacitors when said contact is in the ON and the OFF position, respectively; and

means for discharging said charged capacitor through its associated coil in response to the application of said control signal to said control circuit.

30. The load control system of claim 29, further including means for charging a predetermined one of said capacitors whenever said contact is stuck in a position intermediate said ON and OFF positions.

31. The load control system of claim 27, further including means for disabling said charging means as long as said control signal is applied to said control circuit.

32. The load control system of claim 31, wherein:

said charging means includes a first current regulator which supplies current to said set capacitor when said contact is in said OFF position and a second current regulator which supplies current to said reset capacitor when said current is in said ON position; and

said disabling means disables said current regulators whenever said control signals applied to said control circuit.

33. The control system of claim 25, wherein said electronic switching means and said control circuit are all located in a single housing.

34. The load control system of claim 32, further including a local human actuable switch housed in said housing.

35. The load control system of claim 34, further including at least one remote switch, each said remote switch being housed in a respective remote switch housing, each said remote switch generating control signals which are applied to said control circuit.

36. The load control system of claim 35, wherein the external appearance of said main and remote switch housings are substantially identical.

37. The load control system of claim 25, wherein said electronic switching means is bidirectionally conductive and has first and second main terminals and a control terminal and wherein said control circuit derives all of its power from the voltage which appears across said main terminals of said switching means when said switching means is coupled between a source and a load and wherein said control circuit is polarity insensitive and operates properly irrespective of whether the first and second main terminals of said switching means are coupled to said load and said source, respectively, or to said source and load, respectively.

38. A load control system, comprising:

a bidirectionally conductive electronic switching element having first and second main terminals and a control terminal, said electronic switching element being operable in a conductive and a non-conductive mode as a function of enabling signals applied to said control terminal; and

a control circuit coupled directly to said control terminal and said first and second main terminals and controlling the operation of said switching means in response to control signals applied to the control circuit, said control circuit being operable in an ON mode and an OFF mode, said control circuit causing said electronic switching element to be non-conductive whenever said control circuit is in said OFF mode and causing said electronic switching element to be conductive for at least 95% but less than 100% of each half cycle of an AC wave form applied across said first and second main terminals whenever said control circuit is in said ON state and said electronic switching element is coupled between an AC source and a load, said control circuit including a bistable latch which is operable in an ON and an OFF state, said bistable latch being a magnetic latching relay having set and reset coils and a contact movable between ON and OFF positions, the position of said contact determining the state of said latch;

said control circuit deriving all of its power from the voltage that appears across said main terminals when said switching element is coupled between an AC source and a load.

39. The load control system of claim 38, wherein said control circuit is polarity insensitive an operates properly irrespective of whether said first and second main terminals of said switching means are coupled to said load and said source, respectively, or to said source and load, respectively.

40. The load control system of claim 38, herein said control circuit alternates the state of said latch in response to each successive control signal applied to said control circuit.

41. The load control system of claim 38, wherein said control circuit further includes:

set and reset capacitors associated with said set and reset coils, respectively;

means for charging said set and reset capacitors when said contact is in the OFF and ON position, respectively; and

means for discharging said charged capacitor through its associated coil in response to the application of said control signals to said control circuit.

42. The load control system of claim 41, further including means for charging a predetermined one of said capacitors whenever said contact is stuck in a position intermediate said ON and OFF positions.

43. The load control system of claim 41, further including means for disabling said charging means as long as said control signals are applied to said control circuit.

44. The load control system of claim 43, wherein:

said charging means includes a first current regulator which supplies current to said set capacitor when said contact is in said OFF position and a second current regulator which supplies current to said reset capacitor when said contact is in said ON position; and

said disabling means disables said current regulators whenever said control signal is applied to said control circuit.

45. The load control system of claim 38, further including an air gap switch coupled in series with said electronic switching element.

46. A load control system, comprising:

(a) switching means having a control terminal, and having first and second main terminals, each of said main terminals being connectable to either one of a main power source and a load; and

(b) a control circuit coupled to said control terminal and controlling the operation of said switching means in response to control signals applied to said control circuit, said control circuit being coupled directly to said first and second main terminals of said switching means;

(c) said control circuit deriving all of its power from a voltage which appears across said main terminals of said switching means when said main terminals are connected to said load and to said main power source, and said main power source is supplying power;

(d) said control circuit including an electronic latching circuit operable in an ON condition and an OFF condition, the condition of said latching circuit determining whether said switching means is operated in an ON state or an OFF state, and said control circuit being coupled to an auxiliary energy source for powering said electric latching circuit when there is an interruption in the power supplied by said main power source;

(e) said control circuit and said switching means being polarity insensitive and operating properly irrespective of whether the first and second main terminals of said switching means are coupled to said main power source and said load, respectively, or to said load and said main power source, respectively.

47. A load control system, comprising:

an electronic switching means operable in a conductive state and a non-conductive state, said switching means including first and second power leads connectable to a main power source and a load, respectively;

a control circuit for controlling the operation of said switching means as a function of control signals applied to said control circuit, said control circuit including memory means for storing the last state of said switching means while power is being supplied to said control circuit by said main power source and for returning said switching means to said stored state when power is returned to said control circuit after an interruption in power supplied by said main power source;

said memory means including an electronic latch, said latch having an ON state and an OFF state, said control circuit causing said electronic switching means to operate in said conductive state when said latch is in said ON state and causing said electronic switching means to operate in said non conductive state when said latch is in said OFF state; and

said electronic latch having an energy storage source associated therewith for powering said electronic latch during an interruption in power supplied by said main power source.

48. A load control system, comprising:

a bidirectionally conductive electronic switching element having first and second main terminals and a control terminal, said electronic switching element being operable in a conductive and a non-conductive mode as a function of enabling signals applied to said control terminal; and

a control circuit coupled directly to said control terminal and to said first and second main terminals and controlling the operation of said switching means in response to control signals applied to the control circuit, said control circuit being operable in an ON mode and an OFF mode, said control circuit causing said electronic switching element to be non-conductive whenever said control circuit is in said OFF mode and causing said electronic switching element to be conductive for at least 95% but less than 100% of each half cycle of an AC wave form applied across said first and second main terminals whenever said control circuit is in aid ON state and said electronic switching element is coupled between an AC source and a load;

said control circuit deriving all of its power from a voltage which appears across said main terminals of said switching means when said main terminals are connected to a load and to a main power source which is supplying power;

said control circuit including an electronic latching circuit which is operable in an ON state and an OFF state, said control circuit causing said switching element to be conductive for said at least 95% of said half cycle of said AC wave form when said latch is in said ON state and causing said switching element to be non-conductive when said latch is in said OFF state; and

said load control system further comprising an energy source for powering said electronic latching circuit at times when there is an interruption in the power supplied by said main power source.

49. A load control system, comprising:

switching means having first and second main terminals and a control terminal; and

a control circuit coupled to said control terminal and controlling the operation of said switching means in response to control signals applied to said control circuit, said control circuit being coupled directly to said first and second main terminals and deriving all of its power from the voltage which appears across said main terminals of said switching means when said switching means is coupled between a source and a load, said control circuit including a bistable latch operable in an ON or an OFF condition, the condition of said latch determining whether said switching means is operated in an ON or an OFF state, said control circuit and said switching means being polarity insensitive and operating properly irrespectively of whether the first and second main terminals of said switching means are coupled to said load and source, respectively, or to said source and load, respectively, said bistable latch being a magnetic latching relay having set and reset coils and a contact movable between said ON and OFF positions, the position of said contact determining the condition of said latch.

50. A load control system, comprising:

(a) switching means having first and second main terminals and a control terminal; and

(b) a control circuit coupled to said control terminal and controlling the operation of said switching means in response to control signals applied to said control circuit, said control circuit being coupled to said first and second main terminals and deriving all of its power from the voltage which appears across said main terminals of said switching means when said switching means is coupled between a source and a load, said control circuit including;

(1) latching means having a contact movable between an ON and an OFF state, the position of said contact determining whether said switching means is operating in an ON or an OFF state;

(2) first and second capacitors which are arranged to be charged when said contact is in its first or second position, the charge stored on said capacitors being used to control said latching means as a function of said control signals; and

(3) means for preventing said capacitors from being charged as long as said control signal is applied to said control circuit.

51. A load control system as claimed in claim 50, wherein said latching means is a bistable mechanical latch and the charge stored on said capacitors is used to change the position of said mechanical latch as a function of said control signals.

52. A load control system as claimed in claim 50, wherein said latching means is a magnetic latching relay having set and reset coils, said capacitors comprise set and reset capacitors associated with said set and reset coils, respectively, and the control circuit includes means for discharging a capacitor through its associated coil in response to the application of said control signal to said control circuit.

53. A load control system according to claim 52, further including means for charging a predetermined one of said capacitors whenever said contact is stuck in a position intermediate said ON and OFF positions.

54. A load control system according to claim 50, further including means for charging a predetermined one of said capacitors whenever said contact is stuck in a position intermediate said ON and OFF positions.

55. A load control system, comprising:

(a) switching means having first and second main terminals and a control terminal; and

(b) a control circuit coupled to said control terminal and controlling the operation of said switching means in response to control signals applied to said control circuit, said control circuit being coupled to said first and second main terminals and deriving all of its power from the voltage which appears across said main terminals of said switching means when said switching means is coupled between a source and a load, said control circuit including;

(1) latching means having a contact movable between an ON and an OFF state, the position of said contact determining whether said switching means is operating in an ON or an OFF state;

(2) first and second capacitors which are arranged to be charged when the contact is in its first or second position, the charge stored on said capacitors being used to control said latching means as a function of said control signals; and

(3) means for charging a predetermined one of said capacitors whenever said contact is stuck in a position intermediate said ON and OFF positions.

56. A load control system as claimed in claim 55, wherein said latching means is a bistable mechanical latch and the charge stored on said capacitors is used to change the position of said mechanical latch as a function of said control signals.

57. A load control system as claimed in claim 55, wherein said latching means is a magnetic latching relay having set and reset coils, said capacitors comprise set and reset capacitors associated with said set and reset coils, respectively, and said control circuit includes means for discharging a capacitor through its associated coil in response to the application of said control signal to said control circuit.