Endoscope for transesophageal echocardiography

• US 4,834,102 A
• Filed: 02/25/1988
• Issued: 05/30/1989
• Est. Priority Date: 02/25/1988
• Status: Expired due to Fees

• Current Assignee: DAP Financial Management Company
• Original Assignee: Christopher G. Miller, Jack Schwarzchild, Russel L. Uphoff
• Inventors: Miller, Christopher G., Uphoff, Russel L., Schwarzchild, Jack
• Primary Examiner(s): Jaworski, Francis
• Application Number:
  US07/160,359
• Time in Patent Office: 460 Days
• Field of Search: 128/660-663, 73/623, 73/633
• US Class Current: 600/463
• CPC Class Codes: A61B 8/12 in body cavities or body tracts, e.g. by using catheters catheters per se A61M25/00
• CPC Class Codes: A61B 8/445 Details of catheter construction
• CPC Class Codes: A61B 8/4461 Features of the scanning mechanism, e.g. for moving the transducer within the housing of the probe
• CPC Class Codes: G10K 11/355 Arcuate movement

Abstract

An endoscope, especially for transesophageal echocardiography. An encapsulated ultrasonic transducer capsule is provided having a self-contained electro-mechanical sector scanner. A sealed housing is formed which includes axially aligned tubular sections, one of magnetic material and the other of acoustically transparent plastic. A tubular shaft is journalled axially within the housing for limited sector scanning rotation. A magnetic rotor is fixed to the shaft for operation within the magnetic housing section and a transducer element is fixed to the shaft within the other tubular section. Conductor wires for activating the transducer are fixed at one end of the capsule and extend axially through the tubular shaft for connection to the transducer. Position sensing means are incorporated within the capsule. The construction enables the capsule to be highly miniaturized and greatly improved relative to known devices of this type.

Claims

1. An ultrasonic sector scanner for mounting at the distal end of an endoscope guide tube or the like and adapted for insertion into and operation within body cavities, which comprises

(a) a housing including an elongated tubular housing section and spaced end walls forming a sealed enclosure,

(b) a tubular shaft mounted within and substantially coaxially of said housing and supported therein for limited rotation through an angle of less than 360°

.

(c) a generally cylindrical magnetic rotor mounted coaxially on an inner end portion of said shaft and rotatable therewith,

(d) a portion of said tubular housing section surrounding said magnetic rotor being formed of magnetic material,

(e) an ultrasonic transducer unit fixed to an outer end portion of said shaft spaced axially from said rotor and rotatable therewith,

(f) said ultrasonic transducer unit further including a body member and comprising a disc-like transducer crystal element mounted on said body member and disposed with its axis generally perpendicular to the axis of said shaft and being mounted closely adjacent to the axis of said shaft, and

(g) flexible conductor means extending through said tubular shaft and connected at one end to said transducer unit for activating the same,

(h) one of said housing end walls having terminal conductors passing therethrough in sealed relation,

(i) said flexible conductor means being connected at their other ends to said terminal conductors.

2. An ultrasonic sector scanner according to claim 1, further characterized by

(a) said body member having cylindrically contoured surface portions generally concentric with the axis of said shaft,

(b) a shaped foil extending circumferentially about the cylindrically contoured surface portions of said body member,

(c) a position sensing coil mounted on the inside of said housing, in alignment with said foil and operative to provide an electrical signal corresponding to the angular position of said shaft and body member.

3. An ultrasonic sector scanner according to claim 1, further characterized by

(a) said housing comprising a first tubular section formed of plastic material, substantially transparent to ultrasonic acoustical energy, surrounding said transducer unit,

(b) said housing further comprising a second tubular section formed of magnetic material, surrounding said magnetic rotor and joined coaxially with said first tubular section,

(c) said second tubular section forming part of a magnetic circuit cooperating with said magnetic rotor.

4. An ultrasonic sector scanner according to claim 3, further characterized by

(a) said first tubular housing section having a transverse wall positioned between said transducer unit and said magnetic rotor and forming a first bearing for said tubular shaft,

(b) a second bearing mounted at the end of said second tubular section and supporting one end of said tubular shaft,

(c) said first and second bearings having end surfaces cooperating with said magnetic rotor to form axial thrust bearings for fixing the axial position of said rotor member, shaft and transducer unit.

5. An ultrasonic sector scanner according to claim 4, further characterized by

(a) electrical motor coils of arcuate cross sectional configuration mounted within said second tubular housing section and closely embracing said magnetic rotor,

(b) said motor coils being controllably energizable for driving said rotor in either direction through a limited sector angle,

(c) said transverse wall and said second bearing having annular support surfaces thereon of slightly larger diameter than the diameter of said rotor, for supporting said motor coils in closely spaced relation to said rotor.

6. An ultrasonic sector scanner according to claim 5, further characterized by

(a) the end wall of said second tubular section is formed by a conductor terminal plate mounted in sealed relation with said second tubular housing section,

(b) terminal conductor means passing through said terminal plate in sealed relation,

(c) said terminal conductor means being connected to conductors internally and externally of said sealed housing for driving and controlling the sector scanner and deriving its output.

7. An ultrasonic sector scanner according to claim 6, further characterized by

(a) said terminal plate having a plurality of terminal pins mounted thereon and projecting axially outward from said plate,

(b) circuit means providing conductive connection from selected terminal pins to selected conductors within said housing, and

(c) a socket plate, separate from said sector scanner unit, adapted for conductive reception of said terminal pins for connection of said scanner unit with external means.

8. An ultrasonic sector scanner according to claim 3, further including

(a) a tubular transition member formed of plastic material and adapted for mounting at one end to the distal end of an endoscope guide tube,

(b) one or both of said transition member and said first tubular housing section telescopically overlapping said second tubular housing section externally over its length.

9. An ultrasonic sector scanner according to claim 8, further characterized by

(a) said first tubular housing section partially externally overlapping said second tubular housing section and being secured thereto, and

(b) said tubular transition member partially externally overlapping said second tubular housing section and said first tubular housing section and being secured thereto.

10. An endoscope adapted for transesophageal echocardiography, which comprises

(a) an elongated guide tube having a controllably bendable distal end and control means therefor at its proximal end,

(b) a sector scanning ultrasonic transducer capsule mounted at the distal end of said guide tube,

(c) said transducer capsule comprising a cylindrical housing structure including a first cylindrical sleeve of magnetic material and a second cylindrical sleeve of acoustically transparent material joined to said first sleeve in coaxial relation,

(d) outer end walls forming with said sleeves a sealed cylindrical capsule housing,

(e) a shaft disposed coaxially within said sealed housing and journalled for limited rotation therein,

(f) a magnetic rotor fixed on said shaft for rotation within said first cylindrical sleeve,

(g) an ultrasonic transducer element fixed to said shaft for rotation within said second cylindrical sleeve,

(h) said transducer element being mounted closely adjacent to said shaft and oriented with its axis perpendicular to the axis of said shaft.

(i) said sealed housing being fixed to the distal end of said guide tube in coaxial relation.

11. An endoscope according to claim 10, further characterized by

(a) said first cylindrical sleeve forming a wall portion for said sealed housing, and

(b) said outer end walls being secured to said first and second sleeves respectively.

12. An endoscope according to claim 10, further characterized by

(a) a transition sleeve formed of plastic material fixed to the distal end of said guide tube and mounting said sealed housing,

(b) at least one of said second cylindrical sleeve or said transition sleeve being in externally telescoping relation with said first cylindrical sleeve,

(c) said sealed housing and said transition sleeve being coaxially aligned with the distal end of said guide tube.

13. An endoscope according to claim 10, further characterized by

(a) the end wall of said sealed housing adjacent said guide tube being formed by a terminal plate having a plurality of axially extending terminal pins,

(b) a plurality of electrical conductors extending through said guide tube for connection with said sealed housing,

(c) a socket plate electrically connected with said conductors adjacent the distal end of said guide tube,

(d) said the pins of said terminal plate being received in said socket plate for connection of said conductors within the interior of said sealed housing.

14. An ultrasonic transducer capsule adapted particularly for use in transesophageal echocardiography, which comprises

(a) an elongated, sealed tubular housing adapted for coaxial mounting at the end of an endoscope guide tube,

(b) a first axial portion of said sealed housing including a sleeve of magnetic material,

(c) a second axial portion of said housing being formed of acoustically transparent material,

(d) a shaft mounted coaxially within said sealed housing for rotation through a limited sector scanning arc,

(e) a magnetic rotor element fixed to said shaft for rotation therewith within said first axial housing portion,

(f) electrically energizable coil means within said first axial housing portion for bi-directional rotation of said rotor element,

(g) an ultrasonic transducer element fixed to said shaft for rotation therewith within said second axial housing portion,

(h) said transducer element being mounted closely adjacent to said shaft and oriented with its axis perpendicular to the axis of said shaft.

(i) stop means within said sealed housing for limiting rotation of said shaft, motor element and transducer to an angle of less than 360°

.

15. An ultrasonic transducer capsule according to claim 14, further characterized by

(a) said second axial housing portion having an end portion partially telescopically received over the exterior surface of said first axial housing portion,

(b) a transition sleeve formed of plastic material having an end portion partially telescopically received over the exterior surface of said first axial housing portion and, together with said second axial housing portion forming a cylindrical outer surface completely surrounding said first axial housing portion, and

(c) means on said transition sleeve for mounting said sleeve and said transducer unit coaxially at the end of an endoscope guide tube.

16. An ultrasonic transducer capsule according to claim 14, further characterized by

(a) said shaft being of tubular construction,

(b) conductor wires extending axially through said tubular shaft,

(c) said conductor wires being fixed at one end to one end of said sealed housing and being fixed at the other end to said transducer element and movable therewith during sector scanning oscillations of said transducer element.

17. An ultrasonic transducer capsule according to claim 14, further characterized by

(a) first and second shaft bearings positioned within said sealed housing and journalling said shaft,

(b) said shaft bearings having axial bearing surfaces cooperating with opposite ends of said rotor element to axially confine said rotor element and thereby position axially said shaft and transducer.

18. An ultrasonic transducer capsule according to claim 14, further characterized by

(a) position sensing means for determining the rotary position of said transducer element within said housing,

(b) said position sensing means comprising a sensing coil carried on an inner wall of said second axial housing portion and a shaped foil carried on said transducer element and movable with respect to said sensing coil upon rotation of said shaft.

19. An ultrasonic transducer capsule according to claim 14, further characterized by

(a) position sensing means for determining the rotary position of said transducer element within said housing,

(b) said position sensing means comprising a first arcuate member, formed of magnetic material and mounted in said housing in fixed relation thereto,

(c) said position sensing means further comprising a second arcuate member, formed of magnetic material and mounted on said shaft for rotation therewith.

20. An ultrasonic transducer capsule according to claim 14, further characterized by

(a) position sensing means for determining the rotary position of said transducer element within said housing,

(b) said position sensing means comprising optical sensing means.

21. An ultrasonic transducer capsule according to claim 20, further characterized by

(a) said optical sensing means comprising light emitting and sensing elements, and a member mounted on said shaft and positioned between said light emitting and sensing elements for affecting the passage of light as a function of the position of said shaft.

22. In an ultrasonic endoscope apparatus of the type including an elongated guide tube assembly having a controllably bendable distal end and an ultrasonic sector scanner mounted at said distal end, an improved sector scanner comprising

(a) an elongated sealed tubular housing,

(b) a partition in said housing forming a shaft bearing,

(c) a tubular shaft journalled in said bearing and extending axially within said housing,

(d) a magnetic rotor fixed to one portion of said shaft of one axial side of said bearing,

(e) an ultrasonic transducer fixed to said shaft on the other axial side of said bearing closely adjacent the axis of said shaft and oriented at right angles thereto,

(f) end wall forming means at opposite ends of said tubular housing forming therewith a sealed enclosure for the containment of liquid,

(g) at least a portion of said housing surrounding said rotor being formed of magnetic material,

(h) at least a portion of said housing surrounding said transducer being formed of material substantially transparent to ultrasonic energy,

(i) one of said end walls having electrical terminal conductors passing therethrough in sealed relation,

(j) transducer activating electrical conductor means connected to said transducer, extending axially through said tubular shaft and connected to certain of said terminal conductors,

(k) rotor driving coils mounted within said magnetic material housing portion,

(1) coil energizing conductors connected respectively to said coils and to certain ones of said terminal conductors,

(m) position sensing means within said sealed enclosure for determining the angular position of said transducer, and

(n) control means including said position sensing means for controllably oscillating said rotor, shaft and transducer through a limited sector scanning angle.

23. An ultrasonic endoscope apparatus according to claim 22, further characterized by

(a) the portion of said tubular shaft mounting said transducer being unsupported at the end thereof remote from said partition, and

(b) bearing means in said housing for supporting said shaft adjacent the end of the portion thereof mounting said rotor.