Apparatus for controlling a refrigerator in low ambient temperature conditions

• US 4,834,169 A
• Filed: 03/12/1984
• Issued: 05/30/1989
• Est. Priority Date: 03/12/1984
• Status: Expired due to Term

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Fellwock, Charles G., Tershak, Andrew T., Thieneman, Michael D.
• Primary Examiner(s): Davis, Jr., Albert W.
• Assistant Examiner(s): Ford, John K.
• Application Number:
  US06/588,304
• Time in Patent Office: 1,905 Days
• Field of Search: 62/158, 62/208, 62/231, 62/155, 62/187, 62/199, 62/200, 62/229, 165/30, 340/588, 340/589
• US Class Current: 165/233
• CPC Class Codes: F25B 2500/31 Low ambient temperatures
• CPC Class Codes: F25D 17/065 with compartments at different temperatures
• CPC Class Codes: F25D 2400/06 Refrigerators with a vertical mullion
• CPC Class Codes: F25D 2700/12 Sensors measuring the inside temperature
• CPC Class Codes: F25D 2700/122 of freezer compartments

Abstract

A refrigerator control for operating a refrigerator which may experience an abnormal temperature condition due to operation in low ambient temperatures includes a temperature sensor for sensing the temperature of a portion of a refrigerator compartment in order to detect an abnormally low temperature in another portion of the compartment. If the compartment temperature at the end of a predetermined length of time since cooling was last supplied to the compartment is below a predetermined value, then an abnormal condition is assumed to exist and corrective action is taken to eliminate the abnormal condition. A preferred form of corrective action is to prevent compressor re-energization until the compartment temperature reaches a second predetermined value.

Claims

1. In a refrigerator apparatus having juxtaposed above-freezing and below-freezing compartments and refrigeration means which is cycled on and off the supply cooling to the compartments, an improved control means for reducing the incidence of an undesirable temperature condition in the above-freezing compartment while the cooling means is off, comprising:

means for detecting when the temperature of the above-freezing compartment has failed to rise above a particular temperature within a preselected length of time indicating that a preselected portion of the above-freezing compartment is at an undesirably low temperature wherein the detecting means is disposed remotely from the preselected portion of the above-freezing compartment; and

temperature correction means responsive to the detecting means and operative when the temperature of the above-freezing compartment has failed to rise above the particular temperature within the certain length of time for causing the temperature of the preselected compartment portion to approach a desired temperature.

2. The improved control means of claim 1, wherein the temperature correction means includes means for preventing operation of the refrigeration means until the temperature of the above-freezing compartment reaches a certain temperature.

3. The improved control means of claim 1, further including means for selecting a desired temperature for each compartment, and wherein the temperature correction means includes means for raising the desired temperature of the below-freezing compartment when the temperature of the above-freezing compartment has failed to rise above a particular temperature within a preselected length of time.

4. The improved control means of claim 1, wherein the refrigeration means includes an evaporator and evaporator fan in an evaporator compartment which communicates with the above-freezing compartment through a return air duct, and wherein the temperature correction means includes pressure reduction means for creating a zone of reduced air pressure in the evaporator compartment adjacent the return air duct when the temperature of the above-freezing compartment has failed to rise above a particular temperature within a preselected length of time. to minimize transfer of cooled air into the abovefreezing compartment.

6. The improved control means of claim 1, further including a heater in the above-freezing compartment and wherein the temperature correction means includes means coupled to the heater and to the detecting means for operating the heater when the temperature of the above-freezing compartment has failed to rise above a particular temperature within a preselected length of time.

7. The improved control means of claim 6, further including a passage for delivering refrigerated air to the above-freezing compartment having a damper therein operable in a closed state to close the passage and in an open state to allow cooled air to pass into the above-freezing compartment and wherein the temperature correction means includes means for closing the controllable damper when the heater is operated.

8. The improved control means of claim 7, further including a passage for delivering refrigerated air to the above-freezing compartment having a controllable damper therein which is periodically operated in an open state to provide cooling to the above-freezing compartment and which is otherwise operated in a closed state to close the passage and wherein the temperature correction means includes means for de-energizing the heater when the damper is operated in the open state.

5. The improved control means of claim 5, wherein the evaporator compartment also communicates with the above-freezing compartment through a passage having a controllable damper which is operable in a closed state to close the passage and in an open state to allow cooled air to pass into the above-freezing compartment, and wherein the pressure reduction means includes means for maintaining the controllable damper in the closed state and means for energizing the evaporator fan when temperature of the above-freezing compartment has failed to rise above a particular temperature within a preselected length of time.

9. In a refrigerator apparatus having juxtaposed above-freezing and below-freezing compartments and refrigeration means switchable between a cooling mode to supply cooling to the compartments and an off mode wherein no cooling is supplied to the compartments, an improved control means for minimizing the occurrence of an abnormal temperature condition in a preselected portion of the above-freezing compartment, comprising:

a temperature sensor in the above-freezing compartment;

timing means for indicating the length of time since the refrigeration means was switched to the off mode;

abnormal temperature condition means coupled to the temperature sensor and to the timing means for detecting an abnormal temperature condition wherein the temperature in the above-freezing compartment has failed to rise above a particular temperature within a preselected length of time wherein the abnormal temperature condition detecting means is disposed remotely from the preselected portion; and

temperature correction means coupled to the abnormal condition detecting means for initiating corrective action to eliminate the abnormal temperature condition when such condition is detected.

10. The improved control means of claims 9, wherein the temperature correction means includes means for maintaining the refrigeration means in the off mode until the temperature of the above-freezing compartment reaches a certain temperature.

11. The improved control means of claim 9, further including means for selecting a set point temperature for each compartment, and wherein the temperature correction means includes means for raising the set point temperature of the below-freezing compartment when the abnormal temperature condition is detected.

12. The improved control means of claim 10, wherein the refrigeration means includes an evaporator and evaporator fan in an evaporator compartment which communicates with the above-freezing compartment through means including a return air duct, and wherein the temperature correction means includes pressure reduction means for creating a zone of reduced air pressure in the evaporator compartment adjacent the return air duct when the abnormal condition is detected to minimize transfer of cooled air into the above-freezing compartment.

13. The improved control means of claim 9, further including a heater in the above-freezing compartment and wherein the temperature correction means includes means coupled to the heater and to the detecting means for operating the heater when the abnormal temperature condition is sensed.

14. The improved control means of claim 13, further including a passage for supplying refrigerated air to the above-freezing compartment, the passage having a damper therein operable in a closed state to close the passage and in an open state to allow refrigerated air to pass into the above-freezing compartment and wherein the temperature correction means includes means for closing the controllable damper when the heater is operated.

15. In a refrigeration apparatus having juxtaposed above-freezing and below-freezing compartments and refrigeration means operable to supply cooling to the compartments, an improved control means comprising:

a temperature sensor in the above-freezing compartment for sensing the temperature therein;

timing means for indicating the length of time since the refrigeration means last supplied cooling to the above-freezing compartment;

detecting means coupled to the temperature sensor and to the timing means for detecting an abnormal temperature condition in the above-freezing compartment wherein the temperature of the compartment does not rise above a first predetermined temperature within a preselected length of time since the refrigeration means last supplied cooling to the above-freezing compartment indicating that a preselected portion of the above-freezing compartment is at an undesirably cold temperature wherein the detecting means is disposed remotely from the preselected portion; and

cooling disabling means coupled to the detecting means for preventing further operation of the refrigeration means when the abnormal temperature condition is detected until the temperature within the above-freezing compartment has reached a second predetermined temperature.

16. In a refrigeration apparatus having juxtaposed above-freezing and below-freezing compartments and refrigeration means operable to supply cooling to the compartments, an improved control means, comprising:

a temperature sensor in the above-freezing compartment for sensing the temperature therein;

timing means for indicating the length of time since the refrigeration means last supplied cooling to the above-freezing compartment;

detecting means coupled to the temperature sensor and to the timing means for detecting an abnormal temperature condition in the above-freezing compartment wherein the temperature of the compartment does not rise above a first predetermined temperature within a preselected length of time since the refrigeration means last supplied cooling to the above-freezing compartment;

set point selection means for selecting a desired set point temperature for the below-freezing compartment;

set point adjustment means responsive to the detecting means for automatically increasing the set point temperature when the abnormal temperature condition is detected in the above-freezing compartment; and

cooling disabling means coupled to the detecting means for preventing further operation of the refrigeration means when the abnormal temperature condition is detected until the first occurrence of an event selected from a set comprising the temperature within the above-freezing compartment reaching a second predetermined temperature and the temperature within the below-freezing compartment reaching the adjusted set point temperature.

17. In a refrigerator apparatus having juxtaposed above-freezing and below-freezing compartments separated by a divider wall, refrigeration means including an evaporator and an evaporator fan for circulating cooled air in the compartments and a return air duct between the above-freezing compartment and the evaporator, an improved control means for correcting an undertemperature condition in a preselected portion of the above-freezing compartment, comprising:

a temperature sensor in the above-freezing compartment for sensing the temperature therein disposed remotely from the preselected portion;

timing means for indicating the length of time since the refrigeration means last supplied cooling to the above-freezing compartment;

detecting means coupled to the temperature sensor and to the timing means for detecting an abnormal temperature condition in the above-freezing compartment wherein the temperature of the compartment does not rise to a first predetermined temperature within a predetermined length of time since the cooling means last supplied cooling to the above-freezing compartment; and

pressure reduction means coupled to the detecting means, the evaporator fan and the controllable damper for creating a zone of reduced air pressure adjacent the return air duct when the abnormal temperature condition is detected to minimize transfer of cooled air from the below-freezing compartment to the above-freezing compartment.

18. The improved control means of claim 17, further including a controllable damper operable in an open state and a closed state to control the flow of cooled air into the above-freezing compartment and wherein the pressure reduction means further includes means for operating the controllable damper in the closed state and means for energizing the evaporator fan when the abnormal temperature condition is detected.

19. In a refrigeration apparatus having juxtaposed above-freezing and below-freezing compartments, set point selecting means for individually selecting the desired set temperature for each of the compartments and refrigeration means responsive to the set point selection means for controlling the temperature of each of the compartments in response to the set point temperatures, an improved control means for correcting an undertemperature condition in a preselected portion of the above-freezing compartment, comprising:

a temperature sensor in the above-freezing compartment for sensing the temperature therein disposed remotely from the preselected portion;

timing means for indicating the length of time since cooling was last supplied to the above-freezing compartment;

detecting means coupled to the temperature sensor and to the timing means for detecting an abnormal temperature condition in the above-freezing compartment wherein the temperature of the compartment does not rise to a first predetermined temperature within a particular length of time since cooling was last supplied to the above-freezing compartment; and

means coupled to the detecting means for raising the desired set point temperature for the belowfreezing compartment when the abnormal temperature condition is detected to thereby allow the temperature of the above-freezing compartment to increase before cooling is again supplied to the below-freezing compartment.

20. In a refrigeration apparatus having juxtaposed above-freezing and below-freezing compartments and refrigeration means operable to supply cooling to the compartments, an improved control means for reducing the incidence of an abnormal temperature condition in a preselected portion of an above-freezing compartment comprising:

a temperature sensor in the above-freezing compartment for sensing the temperature therein disposed remotely from the preselected portion;

timing means for indicating the length of time since cooling was last supplied by the refrigeration means to the above-freezing compartment;

detecting means coupled to the temperature sensor and to the timing means for detecting an abnormal temperature condition in the above-freezing compartment wherein the temperature of the compartment does not rise to a predetermined temperature within a predetermined length of time since cooling was last supplied by the refrigeration means to the fresh food compartment;

a heater in the above-freezing compartment; and

means coupled to the heater and to the detecting means for operating the heater when the abnormal temperature condition is sensed to thereby eliminate the abnormal temperature condition.

21. The improved control means of claim 20, further including a passage between the above-freezing and below-freezing compartments and a controllable damper disposed in the passage and operable in open and closed states to open or close the passage, respectively, and means for operating the damper in the closed state when the heater is operated.

22. The improved control means of claim 21, further including a passage between the above-freezing and below freezing compartments, a controllable damper disposed in the passage and operable in open and closed states to open or close the passage, respectively, and means for periodically switching the damper between the open and closed states to control the temperature in the above-freezing compartments and wherein the heater operating means includes means for energizing the heater only when the abnormal temperature condition is detected and the damper is in the closed state.

23. In a refrigerator apparatus having juxaposed above-freezing and below-freezing compartments and refrigeration means for supplying cooling to the compartments, an improved control means comprising:

a temperature sensor disposed in a first portion of the above-freezing compartment;

timing means for indicating a time interval;

detecting means responsive to the sensor and the timing means and operative during period when the refrigeration means is de-energized for detecting when the temperature of the above-freezing compartment has failed to rise above a particular temperature within a preselected length of time indicating the existence of an undesirably low temperature in a second portion of the above-freezing compartment wherein the detecting means is disposed remotely form the second portion; and

temperature correction means responsive to the detecting means for causing the temperature of the second compartment portion to approach a desired temperature before permitting further cooling of the second compartment portion.

24. The improved control means of claim 23, wherein the temperature correction means includes means for preventing operation of the refrigeration means until the temperature of the first compartment portion reaches a certain temperature.

25. The improved control means of claim 23, further including means for selecting a desired temperature for each compartment, and wherein the temperature correction means includes means for raising the desired temperature of the below-freezing compartment when temperature of the above-freezing compartment has failed to rise above a particular temperature within a preselected length of time.

26. The improved control means of claim 23, wherein the refrigeration means includes an evaporator and evaporator fan in an evaporator compartment which communicates with the above-freezing compartment through a return air duct, and wherein the corrective means includes pressure reduction means for creating a zone of reduced air pressure in the evaporator compartment adjacent the return air duct when the temperature of the above-freezing compartment has failed to rise above a particular temperature within a preselected length of time to minimize transfer of cooled air into the above-freezing compartment.

27. The improved control means of claim 26, wherein the evaporator compartment also communicates with the abovefreezing compartment through a passage having a controllable damper which is operable in a closed state to close the passage or an open state to allow cooled air to pass into the above-freezing compartment, and wherein the pressure reduction means includes means for operating the controllable damper in the closed state and means for energizing the evaporator fan when the temperature of the above-freezing compartment has failed to rise above a particular temperature within a preselected length of time.

28. The improved control means of claim 23, further including a heater disposed in the first portion of the above-freezing compartment and wherein the corrective means includes means coupled to the heater and to the detecting means for operating the heater when the temperature of the above-freezing compartment has failed to rise above a particular temperature within a preselected length of time.