Programmable robot of the wire-guided or radio-controlled type, for loading and unloading automatically empty spools and filled spools into and from wire winding machines

• US 4,834,308 A
• Filed: 01/22/1988
• Issued: 05/30/1989
• Est. Priority Date: 01/23/1987
• Status: Expired due to Fees

• Current Assignee: SAMP SPA Meccanica Di Precisione
• Original Assignee: SAMP SPA Meccanica Di Precisione
• Inventors: Maccaferri, Angelo
• Primary Examiner(s): GILREATH, STANLEY
• Application Number:
  US07/147,185
• Time in Patent Office: 494 Days
• Field of Search: 242/35.5 A, 242/35.5 R, 242/25 A, 242/25 R, 242/18 R, 242/18 A, 901/1, 57/268, 57/269, 57/270, 57/271
• US Class Current: 242/473.7
• CPC Class Codes: B23Q 7/1442 using carts carrying work holders
• CPC Class Codes: B65G 1/0421 with control for stacker crane operations
• CPC Class Codes: B65H 2557/11 wireless input by remote control devices B65H2551/13
• CPC Class Codes: B65H 67/0405 Arrangements for removing completed take-up packages or for loading an empty core B65H67/044 takes precedence
• CPC Class Codes: B65H 67/06 Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations between spinning and winding machines D01H9/18, e.g. transporting cans D01H9/185

Abstract

This invention relates to a robot which serves automatically a plurality of machines for winding any kind of wire or yarn. This robot is mounted on a wire-guided and/or radio-controlled carriage; it can run on a normal floor and may serve the winding machines and the spool-supplying and collecting magazines, regardless of their relative positions. When co-operating with the winding machines, the robot-mounting carriage will move into the correct position with respect to the winding machine to be served, and then will stop. The removal of a filled spool and insertion of an empty spool are effected by slides which are associated with supporting brackets of said robot. The robot is provided with an electro-mechanical programmer which controls the lifting movement of the assembly of said brackets for adjusting their positions to the level of the lower side of the spools of different diameters in the winding machines. The programmer is associated with the bracket-carrying structure of the robot, which may be controlled to rotate about its vertical axis, whereby said rotation can occur with the brackets in their upper position, thus reducing the working time of the robot.

Claims

1. A programmable robot for automatically loading and unloading spools relative to a winding machine, a spool-supplying magazine and a spool-collecting magazine comprising:

a means for handling the spools;

a cutting means for cutting and temporarily gripping a wire or yarn after a spool has been filled in the winding machine;

a fixing means for fixing to the filled spool a cut trailing end of the wound wire or yarn and for fixing to an empty spool a cut leading end of the wire or yarn;

an automatically guided carriage equipped with

(a) a pair of front driving and steering wheels,

(b) a pair of rear idle and swivel wheels,

(c) a front side at which said pair of front wheels are provided which said front side is presented to the winding machine parallel to a winding axis of the machine,

(d) a rear side opposite said front side;

two abutments supported equidistantly above said carriage by supports secured to said carriage, said abutments having convex end portions which project outwardly from a vertical plane containing said front side;

two vertical telescopic front foot-members provided on said carriage in registry with said supports and provided with respective associated front jacks which lower a respective end portion of said front foot-member below an adjacent said front wheel, said front foot-members being disposed with an axis of movement parallel to the vertical plane;

two vertical telescopic rear foot-members provided on said rear side of said carriage and provided with further respective associated rear jacks which lower a respective end portion of said rear foot-member below an adjacent said rear wheel, said rear foot-members being disposed with an axis of movement parallel to the vertical plane;

an actuating means for maintaining said front and rear jacks in the position where said front foot-members and said rear foot-members are lowered and for signalling to a control mechanism when said front foot-members and said rear foot-members are lowered;

said end portions of said front foot-members having an aligning means for engaging and aligning with a respective cooperating portion anchored in front of the winding machine such that when the robot reaches an end of an approach to the winding machine said front abutments will be closely spaced to and opposite cooperating abutments associated with the winding machine and thereafter said front foot-members are lowered by said front jacks a same extent causing said aligning means on said end portions to engage and align on the respective cooperating portions followed by a same extent lowering of said rear foot-members causing a lifting of said rear side and a corresponding movement of said abutments into contact with said cooperating abutments as well as actuation of said control means to maintain said carriage held in place with said foot-members in horizontal and vertical alignment with respect to the winding machine so that various operations are performed with said control means in sequence.

2. A robot according to claim 1 wherein said means for handling the spools includes:

a slide which is movably mounted on said carriage between said front side and said rear side;

an operating part rotatably mounted on said slide;

a first axial displacement means mounted on said operating part for effecting an axial displacement of a filled spool off of the winding machine and for holding the filled spool; and

a second axial displacement means mounted on said operating part opposite from said first axial displacement means for holding an empty spool and for effecting an axial displacement of the empty spool to the winding machine;

whereby by rotation of said operating part and movement of said slide a filled spool is removed from the winding machine and an empty spool delivered to the winding machine without movement of said carriage.

3. A robot according to claim 1 wherein said means for handling the spools includes:

a filled spool bracket having sides which is positioned in the winding machine, said filled spool bracket including (a) a first slide of concave configuration having a first end upright rim upon which said first slide a filled spool rests by gravity and (b) a first jack means for moving said first slide from one side to the other of said filled spool bracket such that said first end upright rim bears against a flange of the filled spool in the winding machine as said first slide is moved to pull the filled spool from the winding machine onto said first slide; and

an empty spool bracket having sides which is subsequently positioned in the winding machine, said empty spool bracket including (a) a second slide of concave configuration having a second end upright rim upon which said second slide an empty spool rests by gravity and (b) a second means for moving said second slide from one side to the other of said empty spool bracket such that said second end upright rim bears against a flange of the empty spool in the winding machine as said second slide is moved to push the empty spool from said second slide onto the winding machine.

4. A robot according to claim 3 wherein said second slide has mounted thereon a locking jack with a movable lock stem which said locking jack is disposed transversely and intermediate said second slide such that by extension of said stem from said jack toward said second end upright rim a flange of an empty spool is pressed and thus locked against said second upright rim.

5. A robot according to claim 3 wherein said first slide has mounted thereon a pushing jack having a movable push stem which said movable jack is disposed such that said push stem is perpendicular to said first end upright rim which is provided with a window opposite said push stem such that when the filled spool is extracted from the winding machine said pushing jack is actuated to move said push stem through said window and into pushing engagement with a frame portion of the winding machine to assist in unloading the filled spool from the winding machine.

6. A robot according to claim 3 wherein said means for handling spools includes:

a column extending upwards from said carriage;

a sleeve mounted for rotational movement about said column;

a bushing mounted for vertical movement on said sleeve and including a pair of shoulders affixed at a top end thereof, said bushing supporting said filled spool bracket end said empty spool bracket;

a lifting means for lifting and lowering said bushing and hence said brackets relative to said sleeve;

a rotating means for rotating said sleeve and hence said bushing and brackets about said column;

a stop means for stopping the upward movement of said bushing at preselected heights, said stop means including

(a) a structure provided at a top of said sleeve,

(b) a pair of drums mounted for rotation to said structure,

(c) a motor means for rotating said drums a same amount,

(d) respective sets of different length pegs depending from each drum positioned such that pegs of a same length for each drum vertically align with a corresponding said shoulder of said bushing;

whereby when the carriage is anchored in front of the winding machine with the bushing in a lowered position in order to unload and load spools from the winding machine, said motor means rotates said drum to position preselected same length said pegs in alignment with said shoulders such that said bushing is then raised from the initial lowered position by said lifting means until said shoulders engage corresponding said pegs and said brackets are thereby at a proper height to unload a filled spool, be rotated to exchange positions by said rotating means, and load an empty spool.

7. A robot according to claim 1 wherein said fixing means includes:

a structure located above said carriage to which said cutting means and said fixing means is mounted,

an adhesive tape dispensing means for applying a portion of adhesive tape over the trailing edge of the wire or yarn and filled spool located therebeneath and selectively for applying a portion of adhesive tape to the leading edge of the wire or yarn and a core of the empty spool located therebeneath,

a mounting means for mounting said structure for oscillation about a horizontal axis perpendicular to a vertical plane containing an axis of rotation of the spool in the winding machine, and

an actuating jack for selectively oscillating said structure about said mounting means,

whereby the trailing edge of the wire or yarn is selectively attached to the core of the empty spool by said adhesive tape dispensing means or to a clamp carried by a counter-flange associated with a driving center pin of the winding machine by oscillation of said structure by said actuating jack together with a similar displacement of the transversing device of the winding machine and a rotation of a peg around the counter-flange so that the trailing edge remains fixed to the counter-flange and subsequently protrudes from the winding so as to be accessible for a continuous-feeding operation.

8. A robot according to claim 7 wherein said adhesive tape dispensing means includes:

a tape applying roller along a portion of which the portion of the adhesive tape engages with a non-adhesive side,

an oscillatable pressor which in a first position presses the portion of the adhesive tape against the tape applying roller and which in a second position is displaced away from the tape applying roller,

a moving means for selectively moving said oscillatable pressor, and

a lanceolate blade provided trnsversely adjacent said oscillatable pressor which assures detachment of the portion of the adhesive tape from said oscillatable pressor as said oscillatable pressor is moved from the first position to the second position.

9. A robot according to claim 1 wherein said means for handling the spools includes:

a pair of brackets, and

a boom means mounted on said carriage for loading and unloading the spools onto and from said brackets and for withdrawing and discharging the spools from and into the respective supplying magazine and collecting magazine regardless of orientation of the spools.