High density absorbent members having lower density and lower basis weight acquisition zones

• US 4,834,735 A
• Filed: 07/18/1986
• Issued: 05/30/1989
• Est. Priority Date: 07/18/1986
• Status: Expired due to Term

• Current Assignee: The Procter & Gamble Company
• Original Assignee: The Procter & Gamble Company
• Inventors: Alemany, Miguel, Berg, Charles J.
• Primary Examiner(s): Bell, James J.
• Application Number:
  US06/887,584
• Time in Patent Office: 1,047 Days
• Field of Search: 428/283, 428/284, 428/213, 428/218, 428/913, 604/368
• US Class Current: 604/368
• CPC Class Codes: A61F 13/511 Topsheet, i.e. the permeable cover or layer facing the skin
• CPC Class Codes: A61F 13/533 having discontinuous areas of compression
• CPC Class Codes: A61F 13/53752 the layer is embedded in the absorbent core
• CPC Class Codes: A61F 2013/15406 Basis weight
• CPC Class Codes: A61F 2013/15422 Density
• CPC Class Codes: A61F 2013/1543 with a density gradient in the horizontal plane
• CPC Class Codes: A61F 2013/530445 by defining a target or acquisition or vulnerability zone
• CPC Class Codes: A61F 2013/530481 having superabsorbent materials, i.e. highly absorbent polymer gel materials
• CPC Class Codes: A61F 2013/53051 being only in particular parts or specially arranged
• CPC Class Codes: A61F 2013/53795 being a surge management layer
• CPC Class Codes: Y10S 428/913 Material designed to be responsive to temperature, light, moisture
• CPC Class Codes: Y10T 428/2495 Thickness [relative or absolute]
• CPC Class Codes: Y10T 428/24992 Density or compression of components

Abstract

An absorbent article wherein the deposition region of its absorbent member comprises a storage zone and an acquistion zone having a lower average density and a lower average basis weight per unit area than the storage zone. The acquisition zone is positioned toward the front of either the absorbent member or the absorbent article so that the acquistion zone may most effectively and efficiently rapidly acquire discharged liquids. The absorbent member also comprises a mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material to enhance the absorbent capacity of the absorbent member.

Claims

1. An absorbent member having a back section and a front section contiguous with said back section, said front section having an end region and a deposition region contiguous with said end region and said back section so that said deposition region is positioned between said end region and said back section, the absorbent member comprising:

a mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material;

a storage zone positioned in at least said deposition region of the absorbent member; and

an acquisition zone positioned in at least said deposition region of the absorbent member, said acquisition zone having a density and basis weight per unit area greater than zero, said acquisition zone having a lower average density and a lower average basis weight per unit area than said storage zone, said storage zone at least partially laterally surrrounding the perimeter of said acquisition zone so as to be in liquid communication with at least a portion of the lateral area of said acquisition zone.

2. The absorbent member of claim 1 wherein said acquisition zone extends from the top surface of the absorbent member through at least a fraction of the total thickness of the absorbent member, the top surface area of said acquisition zone being completely positioned within said front section.

3. The absorbent member of claim 2 wherein the top surface area of said acquisition zone comprises less than about 50% of the top surface area of said front section.

4. The absorbent member of claim 1 wherein said acquisition zone extends from the top surface of the absorbent member through at least a fraction of the total thickness of the absorbent member, the top surface area of said acquisition zone being completely positioned within said deposition region.

5. The absorbent member of claim 4 wherein the top surface area of said acquisition zone comprises less than about 50% of the top surface area of said front section.

6. The absorbent member of claim 4 wherein the top surface area of said acquisition zone comprises less than about 35% of the top surface area of said front section.

7. The absorbent member of claim 4 wherein the top surface area of said acquisition zone comprises less than about 20% of the top surface area of said front section.

8. The absorbent member of claim 7 wherein said acquisition zone is positioned so that at least 30% of the top surface area of said acquisition zone is positioned in the front half of said front portion.

9. The absorbent member of claim 5 wherein said acquisition zone has a thickness approximately equal to the thickness of said storage zone.

10. The absorbent member of claim 9 wherein said back section has a thickness approximately equal to the thickness of said deposition region.

11. The absorbent member of claim 10 wherein said end region has a thickness approximately equal to the thickness of said deposition region.

12. The absorbent member of claim 11 wherein said acquisition zone extends through the entire thickness of the absorbent member.

13. The absorbent member of claim 12 wherein the top surface area of said acquisition zone is transversely centered within said deposition region.

14. The absorbent member of claim 13 wherein the top surface area of said acquisition zone has a generally triangular shape.

15. The absorbent member of claim 9 wherein said deposition region has a thickness greater than an about 1.5 times the thickness of said back section.

16. The absorbent member of claim 9 wherein said deposition region has a thickness greater than about 2.0 times the thickness of said back section.

17. The absorbent member of claim 16 wherein the top surface area of said acquisition zone is transversely centered within said deposition region.

18. The absorbent member of claim 17 wherein the top surface area of said acquisition zone has an oval shape.

19. The absorbent member of claim 9 wherein said front section further has two transversely spaced ear regions and a central region disposed intermediate said ear regions, said acquisition zone being positioned within said central region.

20. The absorbent member of claim 19 wherein said ear regions have a thickness substantially less than the thickness of said central region of said front portion.

21. The absorbent member of claim 20 wherein said ear regions and said central regions are demarked from each other by sufficiently abrupt thickness differences that said front section has a terraced character.

22. The absorbent member of claim 20 wherein said ear regions have a greater average density than said storage zone positioned within said central region.

23. The absorbent member of claim 13 wherein the top surface area of said acquisition zone has a funnel shape.

24. The absorbent member of claim 13 wherein the absorbent member has an asymmetrical shape.

25. The absorbent member of claim 24 wherein the average density of said back section is less than the average density of said storage zone of said deposition region.

26. The absorbent member of claim 25 wherein the top surface area of said acquisition zone has a generally triangular shape.

27. The absorbent member of claim 1 wherein the ratio of the average density of said storage zone to the average density of said acquisition zone is about equal to or greater than 1.25:

1.

28. The absorbent member of claim 1 wherein the ratio of the average density of said storage zone to the average density of said acquisition zone is about equal to or greater than 2:

1.

29. The absorbent member of claim 28 wherein the density of said acquisition zone is from about 0.05 to about 0.15 grams/cm³.

30. The absorbent member of claim 29 wherein said acquisition zone has a substantially uniform density and uniform basis weight throughout.

31. The absorbent member of claim 1 wherein only said deposition region has discrete particles of absorbent gelling material dispersed therein.

32. The absorbent member of claim 1 wherein said mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material has a fiber-to-particulate weight ratio of from about 40:

60 to about 98;

2.

33. The absorbent member of claim 1 wherein said mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material has a fiber-to-particulate weight ratio of from about 50:

50 to about 91;

9.

34. The absorbent member of claim 33 wherein said particles of absorbent gelling material have a gel strength such that said particles have a shear modulus of at least about 2000 dynes/cm².

35. The absorbent member of claim 33 wherein said hydrophilic fibrous material and said discrete particles of absorbent gelling material are uniformally dispersed with respect to each other throughout the absorbent member.

36. An absorbent article comprising:

a liquid pervious topsheet;

a liquid impervious backsheet associated with said topsheet; and

an absorbent member according to claims 1, 2, 4, 9, 12, 16, 18, or 24 positioned between said topsheet and said backsheet.

76. A disposable diaper comprising:

a liquid pervious topsheet;

a liquid impervious backsheet associated with said topsheet;

an absorbent member according to claims 1, 48, 53 or 67 positioned between said topsheet and said backsheet; and

an elastic member disposed along each longitudinal edge of said disposable diaper.

37. An absorbent member having a back section and a front section contiguous with said back section, said front section having an end region and a deposition region contiguous with said end region and said back section so that said deposition region is positioned between said end region and said back section, the absorbent member comprising:

a mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material;

a storage zone positioned in at least said deposition region of the absorbent member; and

an acquisition zone positioned in at least said deposition region of the absorbent member, said acquisition zone having a larger average pore size of the fibers than said storage zone, said storage zone at least partially laterally surrounding the perimeter of said acquisition zone so as to be in liquid communication with at least a portion of the lateral area of said acquisition zone.

38. An absorbent article having a front waistband region, a back waistband region, and a crotch region disposed between said front waistband region and said back waistband region, said absorbent article comprising:

a liquid pervious topsheet;

a liquid impervious backsheet associated with said topsheet; and

an absorbent member positioned between said topsheet and said backsheet, said absorbent member comprising a mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material;

a storage zone positioned in at least said crotch region of said absorbent article; and

an acquisition zone positioned in at least said crotch region of said absorbent article, said acquisition zone having a density of from about 0.05 g/cm³ to about 0.41 g/cm³, said acquisition zone having a lower average density and a lower average basis weight per unit area than said storage zone, said acquisition zone extending from the top surface of the absorbent member through at least a fraction of the total thickness of the absorbent member, the top surface area of said acquisition zone comprising less than about 35% of the top surface area of said absorbent member, said storage zone laterally surrounding the perimeter of said acquisition zone so as to be in liquid communication with the lateral area of said acquisition zone.

39. The absorbent article of claim 38 wherein said absorbent member has a uniform thickness and said acquisition zone extends through the entire thickness of said absorbent member.

40. The absorbent article of claim 39 additionally comprising an absorbent acquisition core positioned between said topsheet and said absorbent member.

41. The absorbent article of claim 40 wherein said absorbent member is generally oblong and has a top surface area that is from about 0.25 to about 1.0 times that of said absorbent acquisition core, said absorbent member being positioned relative to said backsheet and said absorbent acquisition core in a manner such that at least 75% of the absorbent gelling material in said absorbent member is found within the front two-thirds portion of the absorbent article.

42. The absorbent article of claims 38, 40, or 41 wherein said acquisition zone is positioned relative to said backsheet such that the top surface area of said acquisition zone is completely positioned within the front two-thirds section of the absorbent article.

43. The absorbent article of claim 41 wherein said acquisition zone is positioned relative to said backsheet such that the top surface area of said acquisition zone is completely positioned within the front one-half section of the absorbent article.

44. The absorbent article of claim 43 wherein the top surface area of said acquisition zone is completely positioned within said crotch region.

45. The absorbent article of claim 41 wherein said absorbent acquisition core has a core acquisition zone having a lower average density and a lower average basis weight than the remainder of said absorbent acquisition core.

46. The absorbent article of claim 45 wherein said core acquisition zone of said absorbent acquisition core overlays at least a portion of said acquisition zone of said absorbent member.

47. The absorbent article of claim 46 wherein said absorbent acquisition core contains particles of absorbent gelling material in an amount up to about 50% by weight of said absorbent acquisition core.

48. An absorbent core comprising:

an absorbent member comprising a mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material, a storage zone, and an acquisition zone having a lower average density and a lower average basis weight per unit area than said storage zone, said acquisition zone having a density of from about 0.05 to about 0.41 g/cm³, said storage zone at least partially laterally surrounding the perimeter of said acquisition zone so as to be in liquid communication with at least a portion of the lateral area of said acquisition zone; and

an absorbent acquisition core positioned adjacent said absorbent member, said absorbent acquisition core comprising hydrophilic fibers that are substantially free of absorbent gelling material, said absorbent acquisition core having a core acquisition zone having a lower average density and a lower average basis weight per unit area than the remainder of said absorbent acquisition core, said core acquisition zone being positioned with respect to said acquisition zone of said absorbent member so as to provide an overall acquisition zone throughout the entire thickness of the absorbent core.

49. The absorbent core of claim 48 wherein said core acquisition zone has the same shape as said acquisition zone of said absorbent member.

50. The absorbent core of claims 48 or 49 wherein said absorbent member and said absorbent acquisition core are a continuous web of fibrous material.

51. The absorbent core of claim 50 wherein said overall acquisition zone is funnel-shaped.

52. The absorbent core of claim 50 wherein said overall acquisition zone has a generally triangular shape.

53. An absorbent member having a back section and a front section contiguous with said back section, said front section having an end region and a deposition region contiguous with said end region and said back section so that said deposition region is positioned between said end region and said back section, the absorbent member comprising:

a mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material;

a storage zone positioned in at least said deposition region of the absorbent member; and

an acquisition zone positioned in said deposition region of the absorbent member, said acquisition zone having a density of from about 0.03 to about 0.15 g/cm³ ;

said acquisition zone having a lower average density and a lower average basis weight per unit area than said storage zone, said acquisition zone extending from the top surface of the absorbent member through the entire thickness of the absorbent member, the top surface area of said acquisition zone being completely positioned within said deposition region and comprising less than about 35% of the top surface area of said deposition region, said storage zone laterally surrounding the perimeter of said acquisition zone so as to be in liquid communication with the lateral area of said acquisition zone.

54. The absorbent member of claim 53 wherein the absorbent member has a uniform thickness.

55. The absorbent member of claim 54 wherein the absorbent member comprises a substantially uniform mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material distributed throughout the absorbent member.

56. The absorbent member of claim 55 wherein said acquisition zone has a rectangular cross-sectional area.

57. The absorbent member of claim 56 wherein the ratio of the average density of said storage zone to the average density of said acquisition zone is about equal to or greater than 1.25:

1.

58. The absorbent member of claim 57 wherein said mixture of hydrophilic fibrous material and said particles of absorbent gelling material are disposed in the absorbent member in a fiber-to-particulate weight ratio of from about 40:

60 to about 98;

2.

59. The absorbent member of claim 58 wherein said back section has less average basis weight per unit area than said storage zone positioned in said deposition region.

60. The absorbent member of claim 59 wherein the top surface area of said acquisition zone has a generally triangular shape.

61. The absorbent member of claim 60 wherein the absorbent member has an asymmetric shape.

62. The absorbent member of claim 61 wherein the top surface area of said acquisition zone comprises less than about 20% of the top surface area of said deposition region.

63. The absorbent member of claim 62 wherein the ratio of the average density of said storage zone to the average density of said acquisition zone is about equal to or greater than 1.5:

1.

64. The absorbent member of claim 58 wherein the top surface area of said acquisition zone has an hourglass shape.

65. The absorbent member of claim 58 wherein said acquisition zone comprises plural acquisition zones.

66. An absorbent article comprising:

a liquid pervious topsheet;

a liquid impervious backsheet associated with said topsheet; and

an absorbent member according to claims 53, 54, 55, 57, 58, 60, 61, 63, 64 or 65 positioned between said topsheet and said backsheet.

67. An absorbent member having a back section and a front section contiguous with said back section, said front section having an end region and a deposition region contiguous with said end region and said back section so that said deposition region is positioned between said end region and said back section, the absorbent member comprising:

a mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material;

a storage zone positioned in at least said deposition region of the absorbent member; and

an acquisition zone positioned in said deposition region of the absorbent member, said acquisition zone having a density of from about 0.05 to about 0.41 g/cm³, said acquisition zone having a lower average density and a lower average basis weight per unit area than said storage zone, said acquisition zone extending from the top surface of the absorbent member through a fraction of the total thickness of the absorbent member, the top surface area of said acquisition zone being completely positioned within said deposition region and comprising less than about 35% of the top surface area of said deposition region, said storage zone laterally surrounding the perimeter of said acquisition zone so as to be in liquid communication with the lateral area of said acquisition zone.

68. The absorbent member of claim 67 wherein said storage zone and said acquisition zone have the same thickness.

69. The absorbent member of claim 68 wherein the absorbent member has a uniform thickness.

70. The absorbent member of claim 69 wherein said back section does not comprise said storage zone.

71. The absorbent member of claim 70 wherein only said storage zone comprises said mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material.

72. The absorbent member of claim 70 wherein only said storage zone and said acquisition zone comprise said mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material.

73. The absorbent member of claim 72 wherein the top surface area of said acquisition zone has a generally triangular shape.

74. The absorbent member of claim 73 wherein the absorbent member has an asymmetric shape.

75. An absorbent article comprising:

a liquid pervious topsheet;

a liquid impervious backsheet associated with said topsheet; and

an absorbent member according to claims 67, 69, 72, 73 or 74 positioned between said topsheet and said backsheet.

77. An absorbent core comprising:

an absorbent member comprising a mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material; and

an absorbent acquisition core positioned adjacent said absorbent member, said absorbent acquisition core comprising a mixture of hydrophilic fibrous material and up to about 8% by weight of said absorbent acquisition core of discrete particles of absorbent gelling material;

a storage zone positioned in at least a portion of said absorbent acquisition core; and

a core acquisition zone positioned in said absorbent acquisition core, said core acquisition zone having a density and basis weight per unit area greater than zero, said core acquisition zone having a lower average density and a lower average basis weight per unit area than said storage zone, said core acquisition zone extending from the top surface of the absorbent member through the entire thickness of the absorbent acquisition core, the top surface area of said core acquisition zone comprising less than about 35% of the top surface area of said absorbent acquisition core, said storage zone laterally surrounding the perimeter of said core acquisition zone so as to be in liquid communication with the lateral area of said core acquisition zone.

78. An absorbent article having a front region, a back region, and a crotch region disposed between said front region and said back region, said absorbent article comprising:

a liquid pervious topsheet;

a liquid impervious backsheet associated with said topsheet;

an absorbent member comprising a mixture of hydrophilic fibrous material and discrete particles of absorbent gelling material; and

an absorbent acquisition core positioned between said topsheet and said absorbent member, said absorbent acquisition core comprising a mixture of hydrophilic fibrous material and up to about 8% by weight of said absorbent acquisition core of discrete particles of absorbent gelling material;

a storage zone positioned in at least said crotch region of said absorbent article; and

a core acquisition zone positioned in said crotch region of said absorbent article, said core acquisition zone having a density and basis weight per unit area greater than zero, said core acquisition zone having a lower average density and a lower average basis weight per unit area than said storage zone, said core acquisition zone extending from the top surface of the absorbent member through the entire thickness of the absorbent member, the top surface area of said core acquisition zone comprising less than about 35% of the top surface area of said absorbent member, said storage zone laterally surrounding the perimeter of said core acquisition zone so as to be in liquid communication with the lateral area of said core acquisition zone.