Reinforced filter tube and method of making the same

• US 4,836,931 A
• Filed: 04/16/1986
• Issued: 06/06/1989
• Est. Priority Date: 04/16/1986
• Status: Expired due to Term

• Current Assignee: Porous Media Corporation (Pentair Plc (Ireland))
• Original Assignee: Porous Media Corporation (Pentair Plc (Ireland))
• Inventors: Spearman, Michael R., Spearman, Patrick R., Spearman, Daniel M.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Lee, Coreen Y.
• Application Number:
  US06/852,544
• Time in Patent Office: 1,147 Days
• Field of Search: 210/484, 210/485, 210/489, 210/492, 210/496, 210/497.2, 210/504, 210/508, 210/505, 210/483, 210/437, 210/446, 210/493.2, 55/526, 55/527
• US Class Current: 210/484
• CPC Class Codes: B01D 17/045 with coalescers
• CPC Class Codes: B01D 29/111 Making filtering elements
• CPC Class Codes: B01D 29/13 Supported filter elements
• CPC Class Codes: B01D 39/2024 otherwise bonded, e.g. by resins
• CPC Class Codes: B01D 46/0001 Making filtering elements
• CPC Class Codes: B01D 46/0031 with collecting, draining means
• CPC Class Codes: B01D 46/24 Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
• CPC Class Codes: B01D 46/64 arranged concentrically or coaxially

Abstract

There is disclosed a porous, vacuum formed filter tube having randomly oriented glass fibers and having at least one layer of a suitable sheet material wrapped around said porous filter tube and being in intimate contact therewith, said disclosed combination having an outer support structure of a predetermined inside diameter sufficient to compress the assembly of said porous filter tube and said material when it is slipped thereover, thus providing compression from the outside to the inside and forcing the layer of sheet material into intimate contact at virtually all points with said porous filter tube.

Claims

1. A filter including, in combination:

(a) a porous filter tube formed of randomly oriented glass fibers,

(b) at least one layer of a suitable thin sheet material wrapped around said porous filter tube and being in intimate contact therewith, and

(c) a seamless outer tubular support structure of sufficient rigidity to radially inwardly compress said porous filter tube and said suitable thin sheet material and having an inside diameter slightly smaller than the outside diameter of the combination of the porous filter tube and said outer layer of sheet material and completely surrounding said combination, said support structure having a low coefficient of friction in relation to said suitable thin sheet material thereby holding said combination in compression, and causing said outer layer of sheet material to be in intimate contact at virtually all points of said porous filter.

3. The filter defined in claim 1, wherein the free end of said outer layer of suitable sheet material is reattached to said layer by a hot melt adhesive.

4. The filter defined in claim 3, wherein said hot melt adhesive is a polyester hot melt.

5. The filter defined in claim 1, wherein said outer support structure is a perforated retaining tube.

6. The filter defined in claim 5, wherein said perforated retaining tube is plastic.

7. The filter defined in claim 5, wherein said perforated retaining tube is metal.

8. The filter defined in claim 5, and further including a drain layer surrounding said outer support structure.

9. The filter defined in claim 8, wherein said drain layer is a porous foam.

10. The filter defined in claim 8, wherein said drain layer is fiber felt.

20. A filter assembly comprising a filter as described in either one of claims 1 or 2, and including means for introducing the fluid to be filtered to the interior of said filter at the inside of the innermost filter layer in such a manner that such fluid will flow through remaining layers of said filter, wherein said filter has its ends substantially closed by a pair of closure members, and is mounted inside a suitable filter housing having inlet means sealingly communicating with the interior of said filter, and outlet means communicating with the atmosphere.

2. A filter, including in combination;

(a) a seamless inner tubular support structure,

(b) an inner layer suitable sheet material wrapped around said tubular support structure,

(c) a porous filter tube formed of randomly oriented glass fibers,

(d) at least one outer layer of a suitable thin sheet material wrapped around said porous filter tube, and being in intimate contact therewith; and

(e) a seamless outer tubular support structure of sufficient rigidity to radially inwardly compress said porous filter tube and said suitable thin sheet material and having an inside diameter slightly smaller than the outside diameter of the combination of said inner tubular support structure, said inner layer of suitable sheet material, said porous filter tube, and said outer layer of suitable sheet material and completely surrounding said combination, said support structure having a low coefficient of friction in relation to said suitable thin sheet material, thereby holding said combination in compression, and causing said outer layer of sheet material to be in intimate contact at virtually all points with said porous filter tube.

11. The filter defined in claim 2, wherein said inner layer of suitable sheet material and said outer layer of suitable sheet material both have their free ends reattached by a hot melt adhesive.

12. The filter defined in claim 2, wherein said inner layer of suitable sheet material and said outer layer of suitable sheet material both have their free ends reattached by a heat sealing process.

13. The filter defined in claim 11, wherein said hot melt adhesive is a polyester hot melt.

14. The filter defined in claim 2, wherein said outer support structure is a tubular perforated retaining tube.

15. The filter defined in claim 14, wherein said perforated retaining tube is plastic.

16. The filter defined in claim 14, wherein said perforated retaining tube is metal.

17. The filter defined in claim 14, and further including a drain layer surrounding said outer support structure.

18. The filter defined in claim 17, wherein said drain layer is porous foam.

19. The filter defined in claim 17, wherein said drain layer is fiber felt.