Solenoid valve with supply voltage variation compensation

• US 4,838,037 A
• Filed: 08/24/1988
• Issued: 06/13/1989
• Est. Priority Date: 08/24/1988
• Status: Expired due to Fees

• Current Assignee: American Standard International Inc (Trane Technologies plc)
• Original Assignee: American Standard Inc. (Trane Technologies plc)
• Inventors: Wood, Tony J.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US07/235,590
• Time in Patent Office: 293 Days
• Field of Search: 251/129.05, 251/129.15, 318/129, 318/599, 361/186, 236/46 F, 236/75, 91/429
• US Class Current: 62/225
• CPC Class Codes: F25B 41/347 with the valve member being opened and closed cyclically, e.g. with pulse width modulation
• CPC Class Codes: G05D 23/1913 delivering a series of pulses
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A solenoid valve used as an expansion valve in a refrigeration circuit has an opening that varies as a function of the pulse width of a high frequency PWM (pulse width modulated) control signal. A transistor controls the electrical current delivered to the solenoid valve. The PWM control signal rapidly cycles the transistor on and off at a constant frequency that is sufficiently high to prevent the valve from having enough time within a cycle to move between fully open and closed. As a result, the valve balances at an intermediate position determined by the relative lengths of the on and off periods of each pulse cycle. The relative on-off pulse widths, often referred to as, "duty cycle", is varied in response to a temperature sensor to control the flow of refrigerant through the refrigeration circuit. The duty cycle is also adjusted to compensate for any variations in the supploy voltage applied across the solenoid valve.

Claims

1. A refrigeration system comprising:

a refrigeration compressor, a condenser, and an evaporator, all of which are connected in series to comprise a refrigeration circuit;

a solenoid valve adapted to be coupled to a current supply and coupled to said refrigeration circuit by way of a pressure actuated valve connected between in series with said condenser and said evaporator, said solenoid valve being adapted to move between a fully open and a fully closed position upon receiving a DC electrical current supplied by said current supply, said pressure actuated valve having an opening that varies in response to the degree of opening of said solenoid valve, whereby said solenoid valve serves as a pilot valve for said pressure actuated valve, which in turn regulates a flow of refrigerant through said refrigeration circuit;

a PWM circuit coupled in heat transfer relationship with said refrigeration circuit by way of a temperature sensor and electrically coupled to said solenoid valve and said current supply, said PWM circuit including a microcomputer for generating a PWM control signal having a pulse width that varies in response to a temperature signal provided by said temperature sensor, said PWM control signal being communicated to a transistor that repeatedly interrupts said electrical current at a frequency that is sufficiently high to generally balance said valve at an intermediate position between said fully open and said fully closed position, said PWM circuit including a comparator that compares the voltage level of said current supply to a reference voltage to facilitate further varying of said pulse width to compensate for some variation in the voltage level of said current supply, whereby said intermediate position is generally independent of variations in the voltage level of said current supply.