Ventilator

• US 4,838,257 A
• Filed: 07/17/1987
• Issued: 06/13/1989
• Est. Priority Date: 07/17/1987
• Status: Expired due to Fees

• Current Assignee: Guy M. Hatch
• Original Assignee: Guy M. Hatch
• Inventors: Hatch, Guy M.
• Primary Examiner(s): Coven, Edward M.
• Assistant Examiner(s): Lacyk, John P.
• Application Number:
  US07/074,730
• Time in Patent Office: 697 Days
• Field of Search: 128/204.18, 128/204.19, 128/204.21, 128/205.24, 128/204.22, 128/202.23
• US Class Current: 128/204.18
• CPC Class Codes: A61M 16/0096 High frequency jet ventilation
• CPC Class Codes: A61M 16/024 including calculation means, e.g. using a processor
• CPC Class Codes: A61M 16/204 used for inhalation control
• CPC Class Codes: A61M 16/205 used for exhalation control
• CPC Class Codes: A61M 16/209 Relief valves
• CPC Class Codes: A61M 2016/0027 pressure meter
• CPC Class Codes: A61M 2016/0039 in the inspiratory circuit

Abstract

The respirator system controls operation of an exhale gas pressure control valve and an delivery gas flow control valve interposed in tubes leading to the patient'"'"'s airway. Each control valve is operated by a Venturi flow pilot valve having a variable exhaust flow which is a function of an electromagnetic linear actuator. Operation of the electromagnetic actuator is accurately controlled by computer hardware and software, which can operate the pilot valves to meet a wide range of ventilation modes for patients of any size or physical condition.

Claims

1. A respirator system capable of ventilating the lungs of a patient by providing cycle rate, pressure and flow wave form requiremnts needed over a full range of operational control from Continuous Positive Airway Pressure, through Intermittent Mandatory Ventilation, to High Frequency Ventilation, comprising:

a control valve including a control port leading to a pilot-operated movable valve member interposed between two pneumatic ports, one of which is adapted to be in communication with a patient'"'"'s airway;

a pilot valve having an inlet port, an exhaust port, and a Venturi port, the inlet and exhaust ports of the pilot valve being directed across a region of gaseous flow intersected perpendicularly by an opening leading to the Venturi port;

the Venturi port of the pilot valve being operably connected to the control port of the movable valve member of the control valve for adjustably shifting the movable valve member as a function of the gaseous pressure at the Venturi port;

the exahust port being centered about a reference axis;

flow restrictor means adjustably positioned in the exhaust port of the pilot valve for motion within a range of movement between first and second limits while centered along the reference axis;

electromagnetic linear actuator means centered coaxially along the reference axis and coupled to the flow restrictor means for selectively shifting the positioning of the flow restrictor means relative to the exhaust port along the reference axis; and

electronic processing means operably connected to the electromagnetic linear actuator means for generating electrical signals as a function of a stored computer program, the electrical signals being directed to the electromagnetic linear actuator means for selecting the instantaneous position of the flow restrictor relative to the exhaust port along the refernce axis;

the electromagnetic linear actuator means comprising;

a stationary loudspeaker permanent magnet centered coaxially along the reference axis;

a moving loudspeaker electromagnetic coil member centered coaxially along the reference axis adjacent to the permanent magnet, the flow restrictor means being mounted to the coil member for conjoint movement with it relative to the permanent magnet along the reference axis; and

spring means yieldably connected to the coil member for biasing it parallel to the reference axis in opposition to forces imparted to the coil member by the adjacent permanent magnet.

2. The respirator system of claim 1 wherein the control valve is a diaphragm-operated exhale pressure relief valve in which the remaining pneumatic port is exhausted to atmosphere.

3. The respirator system of claim 1 wherein the control valve is a diaphragm-operated exhale valve in which the remaining pneumatic port is exhausted to atmosphere;

and

pressure monitoring means operably connected to the Venturi port of the pilot valve;

the pressure monitoring means being operably connected to the electronic processing means in a feedback loop.

4. The respirator system of claim 1 wherein the fluid control valve is a diaphragm-operated delivery flow valve in which the remaining pneumatic port is adapted to be connected to a pressurized gas supply.

5. The respirator system of claim 1 wherein the control valve is a diaphragm-operated delivery flow valve in which the remaining pneumatic port is adapted to be connected to a pressurized gas supply, the control valve having one side of a movable diaphragm in pneumatic communication with a tube serving as the one control valve port adapted to lead to a patient'"'"'s airway, its remaining side being in pneumatic communication wth the Venturi port of the pilot valve.

6. The respirator system of claim 1 wherein the fluid control valve is a diaphragm-operated delivery flow valve in which the remaining pneumatic port is adapted to be connected to a pressurized gas supply, the control valve having one side of a movable diaphragm in pneumatic communication with a tube serving as the one control valve port adapted to lead to a patient'"'"'s airway, its remaining side being in pneumatic communication with the Venturi port of the pilot valve, the diaphragm being mechanically coupled to a movable valve element interposed upstream from the diaphragm in the pneumatic path leading to the tube.

7. The respirator system of claim 1 wherein the fluid control valve is a diaphragm-operated delivery flow valve in which the remaining pneumatic port is adapted to be connected to a pressurized gas supply;

and

flow monitoring means operably connected to the tube at a location between the valve element and the patient for measuring instantaneous gaseous flow within the tube;

the flow monitoring means being operably connected to the electronic processing means in a feedback loop.

8. The respirator system of claim 1 wherein the fluid control valve is a delivery flow valve in which the remaining port is adapted to be connected to a pressurized gas supply;

and

pressure monitoring means operably connected to the Venturi port of the pilot valve for measuring instantaneous pressure within the tube;

the pressure monitoring means being operably connected to the electronic processing means in a feedback loop.

9. The rirator system of claim 1 wherein the spring means is shaped to act as either a compression or tension spring throughout the range of movement of the flow restrictor along the reference axis.

10. The respirator system of claim 1 wherein the exhaust port of the pilot valve includes a subsantially cylindrical outer bore;

the flow restrictor means comprising a tapered needle valve element movably centered within the bore along the reference axis.

11. A respirator system capable of ventilating the lungs of a patient by providing cycle rate, pressure and flow wave form requirements needed over a full range of operational control from Continuous Positive Airway Pressure, through Intermittent Mandatory Ventilation, to High Frequency Ventilation, comprising:

comprising;

an exhale gas pressure control valve, including a control port leading to a pilot-operated movable valve member interposed between two pneumatic ports;

a first tube leading from one pneumatic port of the exhale gas pressure control valve and adapted to be connected in pneumatic communication with a patient'"'"'s airway, the remaining pneumatic port of the exhale gas pressure control valve being exhausted to atmosphere;

a delivery gas flow control valve, including a control port leading to a pilot-operated movable valve member interposed between two pneumatic ports;

;

a gas conduit adapted to interconnect the one pneumatic port of the delivery gas flow control valve to a source of pressurized gas, the remaining pneumatic port of the delivery gas flow control valve being connected to a second tube adapted to be connected in pneumatic communication with a patient'"'"'s airway;

first and second pilot valves respectively connected to the control ports of the two control valves, each pilot valve having an inlet port, an exhaust port, and a Venturi port, the inlet and exhaust ports of each pilot valve being directed across a region of a gaseous flow that is intersected perpendicularly by an opening leading to its Venturi port;

the Venturi ports of the pilot valves being operably connected to the pilot operated movable valve members of the respective control valves for adjustably shifting the valve members as a function of the fluid pressures at the Venturi ports;

the exhaust ports of the pilot valves being centered about separate reference axes;

individual flow restrictor means adjustably positioned in the respective exhaust ports of the pilot valves for motion within a range of movement between first and second limits along the reference axes;

separate electromagnetic linear actuator means positioned coaxially along the reference axes and coupled to the respective flow restrictor means of each pilot valve for selectively positioning the flow restrictor means along its reference axis between its first and second limits; and

electronic processing means operably connected to the electromagnetic linear actuator means for generating electrical signals as a function of a stored computer program and for directing the generated electrical signals to the electromagnetic actuator means of the first and second pilot valves for selecting the instantaneous positions of their respective flow restrictor means relative to the exhaust ports of the two pilot valves along the reference axes;

the electromagnetic linear actuator means for each control valve comprising;

a stationary loudspeaker permanent magnet centered coaxially along the reference axis;

a moving loudspeaker electromagnetic coil member centered coaxially along the reference axis adjacent to the permanent magnet, the flow restrictor means being mounted to the coil member for conjoint movement with the coil member relative to the permanent magnet along the reference axis; and

spring means yieldably connected to the coil member for biasing the coil member along the reference axis in opposition to forces imparted to the coil member by the adjacent permanent magnet.

12. The respirator system of claim 15 further comprising

gas pressure monitoring means operably connected to the first tube for measuring insantaneous gaseous pressure within the first tube;

the gas pressure monitoring means being operably connected to the electronic processing means in a feedback loop.

13. The respirator system of claim 15 further comprising:

gas flow monitoring means operably connected to the second tube for measuring instantaneous gaseous flow within the second tube;

the gas flow monitoring means being operably connected to the electronic processing means in a feedback loop.

14. The respirator system of claim 15 wherein:

the exterior of the exhaust port of each pilot valve includes a substantially cylindrical outer bore centered along the reference axis; and

the flow restrictor means for each of the flow control valves comprises a tapered needle valve element movably centered with the bore along the reference axis.

15. The respirator system of claim 11 wherein the spring means of each pilot valve is shaped to act as either a compression or tension spring throughout the range of movement of its flow restrictor along the reference axis.

16. A pilot valve for use in a patient respirator system capable of ventilating the lungs of a patient by providing respirator system capable of ventilating the lungs of a patient by providing cycle rate, pressure and flow wave form requirements needed over a full range of operational control from Continuous Positive Ariway Pressure, through Intermittent Mandatory Ventilation, to High Frequency Ventilation, comprising:

a manifold having a gas inlet port, a gas exhaust port, and a Venturi port, the gas inlet port being adapted to be operably connected to a source of pressurized gas and the Venturi port being adapted to be operably connected to the control port of a pilot-controlled respirator control valve;

the gas inlet and exhaust ports being directed within the manifold across a region of gaseous flow that is intersected perpendicularly by an opening leading to the Venturi port;

the exhaust port being centered about a reference axis;

flow restrictor means movably located within the gas exhaust port of the manifold for motion within a range of movement between first and second limits while centered along the reference axis; and

electromagnetic linear actuator means centered coaxially along the reference axis and coupled to the flow restrictor means for selectively positioning the flow restrictor means relative to the exhaust along the reference axis between its first and second limits, the electromagnetic linear actuator means comprising;

a stationary loudspeaker permanent magnet centered coaxially along the reference axis;

a spring-loaded and electrically conductive loudspeaker coil coaxially centered along the reference axis for movement relative to the permanent magnet without frictional contact between them, such that delivery of electrical signals to the coil will cause it to be located along the reference axis at a predictable instantaneous axial position, the flow restrictor means being mounted to the coil member for conjoint movement with it relative to the permanent magnet along the reference axis.

17. The pilot valve of claim 16 wherein:

the exterior of the exhaust port of the manifold includes a substantially cylindrical outer bore centered along the reference axis; and

the flow restrictor means comprises a tapered needle valve movably centered within the bore along the reference axis.

18. The pilot valve of claim 16 wherein:

the exterior of the exhaust port of the manifold includes a substantially cylindrical outer bore centered along the reference axis; and

the flow restrictor means comprises a tapered needle valve movably centered within the bore along the reference axis;

the electromagnetic linear actuator means comprises;

a stationary permanent magnet centered coaxially along its reference axis;

a moving electromagnetic coil member centered coaxially along its reference axis adjacent to the permanent magnet, the flow restrictor means being mounted to the coil member for conjoint movement with the coil member relative to the permanent magnet along its reference axis; and

spring means yieldably connected to the coil member for biasing the coil member along its reference axis in opposition to forces imparted to the coil member by the adjacent permanent magnet.