Biocompatible particles and cloth-like article made therefrom

• US 4,839,215 A
• Filed: 06/09/1986
• Issued: 06/13/1989
• Est. Priority Date: 06/09/1986
• Status: Expired due to Term

• Current Assignee: Ceramed Corporation
• Original Assignee: Ceramed Corporation
• Inventors: Hubbard, William G., Starling, L. Brian, Stephan, James E.
• Primary Examiner(s): Bell, James J.
• Application Number:
  US06/872,617
• Time in Patent Office: 1,100 Days
• Field of Search: 428/131, 428/137, 428/138, 428/402, 428/283, 428/323, 428/325, 428/327, 428/328, 428/284, 523/105, 523/114, 525/937, 604/49
• US Class Current: 428/131
• CPC Class Codes: A61C 8/0012 characterised by the material or composition, e.g. ceramics, surface layer, metal alloy use of specific materials A61K6/00
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61F 2/02 Prostheses implantable into the body closure means for urethra or rectum or for artificial body openings therefor A61F2/0004
• CPC Class Codes: A61F 2/08 Muscles; Tendons; Ligaments sutures A61B17/04
• CPC Class Codes: A61F 2/28 Bones joints A61F2/30
• CPC Class Codes: A61F 2/30756 Cartilage endoprostheses A61F2/3603 takes precedence
• CPC Class Codes: A61F 2002/0068 having a special mesh pattern
• CPC Class Codes: A61F 2002/30009 differing in fibre orientations
• CPC Class Codes: A61F 2002/302 toroidal, e.g. rings
• CPC Class Codes: A61F 2002/30235 tubular, e.g. sleeves
• CPC Class Codes: A61F 2002/30909 Nets
• CPC Class Codes: A61F 2002/30914 Details of the mesh structure, e.g. disposition of the woven warp and weft wires
• CPC Class Codes: A61F 2230/0065 toroidal, e.g. ring-shaped, doughnut-shaped
• CPC Class Codes: A61F 2230/0069 cylindrical
• CPC Class Codes: A61F 2250/0028 differing in fibre orientations
• CPC Class Codes: A61F 2310/00293 containing a phosphorus-containing compound, e.g. apatite
• CPC Class Codes: A61L 27/02 Inorganic materials
• CPC Class Codes: A61L 27/12 Phosphorus-containing materials, e.g. apatite
• CPC Class Codes: Y10S 525/937 Utility as body contact e.g. implant, contact lens or I.U.D.
• CPC Class Codes: Y10T 428/24273 including aperture
• CPC Class Codes: Y10T 428/24322 : Composite web or sheet
• CPC Class Codes: Y10T 428/24331 : including nonapertured component
• CPC Class Codes: Y10T 428/25 : Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
• CPC Class Codes: Y10T 428/252 : Glass or ceramic [i.e., fired or glazed clay, cement, etc.] [porcelain, quartz, etc.]
• CPC Class Codes: Y10T 428/254 : Polymeric or resinous material
• CPC Class Codes: Y10T 428/256 : Heavy metal or aluminum or compound thereof
• CPC Class Codes: Y10T 428/2982 : Particulate matter [e.g., sphere, flake, etc.]

Abstract

Biocompatible particles and an article incorporating a plurality of such particles is disclosed. The particles can have means for interconnecting such as an aperture for stringing the particles on a filament or interlocking external shape. A plurality of particles, with or without means for interconnecting, can be fashioned into an article by interconnecting the particles with a flexible material. When the particles have a means for interconnecting, the plurality of particles can also be interconnected by a rigid material. The particles or plurality of interconnected particles are useful for medical, dental or veterinary or biotechnical applications, such as bone, tooth or skin implants, including alveolar ridge augmentation, or as a growth substrate material. Any biocompatible material can be used, including ceramics such a hydroxylapatite.

Claims

1. A plurality of particles useful for tissue implantation said plurality of particles comprising biocompatible particles each of which is flexibly interconnected to at least one other biocompatible particle.

2. The plurality of particles of claim 1 wherein said particles have apertures.

3. The plurality of particles of claim 1 wherein said particles comprise calcium phosphate.

4. The plurality of particles of claim 3 wherein said particles comprise calcium phosphate selected from the group consisting of hydroxylapatite, tricalcium phosphate and mixtures thereof.

5. The plurality of particles of claim 4 wherein said particles comprise hydroxylapatite.

6. The plurality of particles of claim 4 wherein said particles comprise tricalcium phosphate.

7. The plurality of particles of claim 1 wherein said particles comprise material selected from the group consisting of calcium pyrophosphate, octacalcium phosphate, calcium fluorapatite, tetracalcium phosphate, calcium carbonate, calcium sulfate, alumina, zirconia, calcium phosphate glass, vitreous carbon, pyrolitic carbon, silicon carbide and silicon nitride.

8. The plurality of particles of claim 2 wherein said particles have a single aperture.

9. The plurality of particles of claim 4 wherein said particles have a density greater than about 90 percent of the theoretical density.

10. The plurality of particles of claim 9 wherein said particles have a density greater than about 95 percent of the theoretical density.

11. The plurality of particles of claim 4 wherein said particles have a density greater than about 98 percent of the theoretical density.

12. The plurality of particles of claim 1 wherein said particles have a length less than about 3,000 microns.

13. The plurality of particles of claim 1 wherein said particles have a length less than about 1,000 microns.

14. The plurality of particles of claim 1 wherein said particles have a diameter less than about 3,000 microns.

15. The plurality of particles of claim 1 wherein said particles have a diameter less than about 1,000 microns.

16. The plurality of particles of claim 1 wherein said particles have a length in the range of about 225 microns to about 2,000 microns.

17. The plurality of particles of claim 2 wherein said apertures have a diameter greater than about 425 microns.

18. The plurality of particles of claim 2 wherein said apertures have a diameter less than about 500 microns.

19. The plurality of particles of claim 2 wherein said apertures have a diameter greater than about 150 microns

20. The plurality of particles of claim 1 wherein said particles have a crushing strength of at least 4 pounds.

21. The plurality of particles of claim 2 wherein said particles have a length less than about 3000 microns, have a diameter less than about 3000 microns, have a crushing strength of at least 4 pounds and wherein said apertures have a diameter less than about 500 microns.

22. The plurality of particles of claim 1 wherein said particles have a directional crushing strength.

23. The plurality of particles of claim 1 wherein said particles comprise a biocompatible material selected from the group consisting of a ceramic, a metal, a polymer and a combination thereof.

24. The plurality of particles of claim 23 wherein said metal is selected from the group consisting of cobalt, chromium alloys, titanium, titanium alloys, tantalum and tantalum alloys, and stainless steel.

25. The plurality of particles of claim 23 wherein said polymer is selected from the group consisting of polymethylmethacrylate, polypropylene, polyurethane, polyethylene, polylactide polymers, dacron, collagen, and polyglycolide polymers.

34. The plurality of particles of claim 1 wherein said particles have interlocking shapes.

35. The plurality of particles of claim 34 wherein said shapes are selected form the group consisting of a C-shape, a horseshoe shape, a fishhook shape, an S-shape, an L-shape, and a star shape.

36. The plurality of particles of claim 34 wherein said particles comprise a biocompatible material selected from the group consisting of a metal, a ceramic and a polymer.

37. The plurality of particles of claim 34 wherein said particles comprise calcium phosphate.

38. The plurality of particles of claim 37 wherein said calcium phosphate is selected from the group consisting of hydroxylapatite, triacalcium phosphate, and mixtures thereof.

39. The plurality of particles of claim 38 wherein said particles comprise hydroxylapatide having a density of at least 90 percent of theoretical density.

26. A plurality of apertured ceramic particles having a diameter less than about 3,000 microns and means for flexibly connecting said particles.

27. The plurality of particles of claim 26 wherein said particles have a single aperture.

28. The plurality of particles of claim 26 wherein said particles are formed by die pressing.

29. The plurality of particles of claim 26 wherein said particles are formed by extrusion.

30. The plurality of particles of claim 26 wherein said particles are in the shape of a cylindrical shell defined by two coaxial cylindrical surfaces.

31. The plurality of particles of claim 30 wherein said particles have a diameter of less than about 3,000 microns and a length of less than about 3,000 microns.

32. The plurality of particles of claim 26 wherein said apertures have a diameter less than about 500 microns.

33. The plurality of particles of claim 26 wherein said particles have a filament passing through said apertures.

40. A plurality of biocompatible particles having means for interconnection comprising an interlocking shape.

41. A plurality of interconnected apertured biocompatible particles.

42. A plurality of biocompatible particles which are flexibly interconnected.

43. An article comprising the particles of claim 42 interconnected by a biocompatible flexible connective material.

44. The particles of claim 43 wherein each of said particles has an aperture.

45. The particles of claim 44 wherein said flexible material comprises a filament which passes through the aperture of each of said particles to provide a strand of interconnected particles.

46. An article comprising:

(a) a plurality of strands, each of which comprises a plurality of biocompatible apertured particles residing on a first filament which passes through the aperture of each of said particles; and

(b) a material interconnecting said plurality of strands.

47. The article of claim 46 wherein said material interconnecting said plurality of strands comprises a second filament.

48. The article of claim 47 wherein said second filament has a plurality of biocompatible apertured particles residing thereon.

49. An article comprising a plurality of biocompatible particles attached to a web of biocompatible material.

50. A plurality of biocompatible particles having means for interconnecting encased in a sock structure.

51. A substrate for culturing cells comprising a plurality of biocompatible particles having means for interconnecting.