Tailcap switch-focus flashlight

• US 4,841,417 A
• Filed: 10/07/1987
• Issued: 06/20/1989
• Est. Priority Date: 10/07/1987
• Status: Expired due to Term

• Current Assignee: MAG Instrument Incorporated
• Original Assignee: MAG Instrument Incorporated
• Inventors: Maglica, Anthony, Lewis, Armis L., DeLong, Robert J.
• Primary Examiner(s): Lazarus, Ira S.
• Assistant Examiner(s): Hagarman, Sue
• Application Number:
  US07/106,064
• Time in Patent Office: 622 Days
• Field of Search: 362/187, 362/188, 362/196, 362/202, 362/203, 362/204, 362/205, 362/206
• US Class Current: 362/206
• CPC Class Codes: F21L 4/005 the device being a pocket lamp F21L4/022, F21L4/045, F21L4/085 take precedence
• CPC Class Codes: F21V 14/025 in portable lighting devices
• CPC Class Codes: F21V 23/0421 the switch being part of, or disposed on the tail cap portion thereof
• CPC Class Codes: H01H 13/58 with contact-driving member rotated step-wise in one direction

Abstract

A flashlight having a switch and beam adjustment mechanism located in the tailcap whereby the flashlight may be turned on and focused with one hand without changing the grip on the flashlight by that hand. Batteries of "AAAA" size are contemplated for use in one embodiment of the flashlight.

Claims

1. A flashlight comprising:

a barrel for retaining one or more dry cell batteries;

a head assembly positioned at one end of the barrel and containing a lens, a reflector and a lamp having a positive contact and a ground contact;

means for electrically coupling the positive contact of the lamp to a first battery electrode and the ground contact of the lamp to a second battery electrode;

means for switching the electrical circuit on or off which includes a tail cap, an outer housing rotatably positioned within the tail cap, an inner housing positioned within the outer housing, an electrical contact, and means for making and breaking electric contact between the second electrode and the contact, said means being positioned at a second end of the barrel, and at said same second end means for moving the lamp relative to the reflector and thereby adjusting the focus of the light emitting through said lens of the flashlight.

2. The flashlight of claim 1 wherein the means for making and breaking electrical contact further comprises a push button having spline portions, an indexer arranged to cooperate with the spline portions, an indexee arranged to cooperate with the indexer, and a plunger arranged to cooperate with the indexee so that upon a first push of the push button the indexee will position the plunger in a first longitudinal position relative to the barrel and upon a second push of the push button the indexee will position the plunger into a second longitudinal position relative to the barrel.

3. The flashlight of claim 1 wherein the means for switching and the means for moving the lamp includes a single element which initiates both the switching and focus adjusting actions.

12. The flashlight of any claims 1, 3, 4, 5 and 10 wherein the barrel is adapted to retain one or more AAA or smaller dry cell batteries.

4. A hand held flashlight including a barrel for retaining series arranged dry cell batteries, a face cap, a lens, a parabolic reflector, a lamp, a tail cap, and a push button switch for establishing and breaking an electrical circuit and means for moving the lamp in relation to the parabolic reflector to vary the dispersion of the reflected beam of light, the improvement comprising the push button switch and the means for moving the lamp to vary the dispersion being positioned in the tail cap.

8. The flashlight of claim 4 wherein the push button switch comprises a push button, an indexer, an indexee, a spring, a plunger positioned to cooperate in producing two-stage longitudinal movement of the plunger upon actuation of the push button wherein one of the two-stages establishes the electrical circuit and the other of the two-stages breaks the electrical circuit, a tailcap end having a female octagon shape on its inner radius, a tailcap connector and an outer housing having a male octagon shape sized and positioned to cooperate with the tailcap end wherein rotation of the tailcap end will cause corresponding rotation of the outer housing and longitudinal movement of the lamp relative to the reflector.

9. The flashlight of claim 4 wherein the push button switch comprises a ratchet housing, a ratchet pusher, a detent, a conical compression spring, an index gear, a transfer gear, a holder, a special tailcap, a lock ring, and a tailcap button wherein pushing the tailcap button will cause a first longitudinal motion of the index gear and the transfer gear for a predetermined distance from an initial position and then the force of the conical compression spring will cause a first reverse longitudinal movement together with rotational movement of the index gear, transfer gear and ratchet pusher to cause a portion of the ratchet pusher to remain in a longitudinal position at a second predetermined distance from the initial position, whereupon a second pushing of the tailcap button will cause a second longitudinal motion of the transfer gear and index gear to a third predetermined distance from the initial position whereupon the force of the conical compression spring will cause a second reverse longitudinal motion and a second rotational motion of the transfer gear, index gear and ratchet pusher such that the ratchet pusher comes to rest at the initial position.

5. The flashlight of claim 5 further comprising means positioned in the tailcap for causing longitudinal movement of the lamp relative to the reflector.

6. The flashlight of claim 7 wherein the push button switch comprises a push button, an indexer, an indexee, a spring, and a plunger positioned to cooperate in producing two-stage longitudinal movement of the plunger upon actuation of the push button, and further wherein one of the two-stages establishes the electrical circuit and the other of the two-stages breaks the electrical circuit.

7. The flashlight of claim 5 wherein the push button switch comprises a plurality of spline portions located thereon, a housing into which the push button spline portions are positioned, an indexer positioned within the housing and the housing containing a plurality of spline portions for cooperating with the push button spline portions and into which the push button spline portions may be positioned, a rotatable indexer positioned within the housing and having spline portions for cooperating with the push button spline portions and into which the push button spline portions may be positioned for incrementally rotating the indexer upon longitudinal movement of the push button, a spring positioned within the housing for returning the push button to a rest position after longitudinal movement of the push button, a rotatable indexee having a plurality of relatively high surfaces and a plurality of relative low surfaces located at one of its ends and at the other end a surface configured to cooperate with the indexer, a plunger having at one of its ends a plurality of relative low surfaces and a plurality of relatively high surfaces wherein each incremental rotation of the indexer will cause a corresponding incremental rotation of the indexee and each incremental rotation of the indexee will alternatingly cause the relatively low surfaces of the indexee and plunger to contact each other and cause the relatively high surfaces of the indexee and plunger to contact each other.

10. A hand held flashlight having a barrel, a tail assembly, a reflector and a lamp, the improvement comprising:

a means located in the tail assembly for switching the flashlight on or off through longitudinal movement of batteries along the barrel; and

beam adjusting means also located in the tail assembly for causing relative movement between the reflector and the lamp independently from the longitudinal movement of the batteries.

11. The flashlight of claim 10 wherein the flashlight barrel is adapted to receive one or more batteries of AAA or smaller size.

13. A flashlight comprising:

a barrel for retaining one or more dry cell batteries;

a head assembly positioned at one end of the barrel and containing a lens, a reflector and a lamp having a positive contact and a ground contact; and

circuit means for electrically coupling the positive contact of the lamp to a first battery electrode and the ground contact of the lamp to a second battery electrode;

switch means positioned at a second end of the barrel and for moving the batteries longitudinally along the barrel for opening and closing the circuit means in response to the movement of the batteries; and

beam adjusting means at said second end for moving the lamp relative to the reflector independently of the longitudinal movement of the batteries effected by said switch means to thereby adjust the focus of the light emitting through said lens of the flashlight whereby the adjusted focus of the light is unaffected by the operation of said switch means.

14. The flashlight of claim 13 wherein said switch means comprises an actuating member, a pushing member adapted to abut one of the batteries, an electrical contact, and means operatively disposed between said button member and said pushing member and responsive to movement of said button member for moving the batteries in opposite directions along the barrel into and out of electrical contact with said contact member to close and open the circuit means.

15. The flashlight as in claim 13 or 14 wherein said actuating member is longitudinally moveable with respect to said barrel and said beam adjusting means is rotatably mounted on said second end of said barrel such that rotation of said beam adjusting means with respect to said barrel causes said switch means, the batteries and said lamp to move longitudinally with respect to said barrel and said reflector thereby varying the focus of the light emitting through said lens.

16. A hand held flashlight including a barrel for retaining series arranged dry cell batteries, a face cap, a lens, a parabolic reflector, a lamp, a tail cap, means for establishing and breaking an electrical circuit and means for moving the lamp in relation to the parabolic reflector to vary the dispersion of the reflected beam of light, the improvement comprising the means for establishing and breaking the electrical circuit and the means for moving the lamp to vary the dispersion being positioned at the tail cap and capable of causing movement independent of each other whereby the flashlight may be switched from an on position to an off position and returned to an on position without affecting the position of the lamp with respect to the reflector.