Programmable transfer machine

• US 4,841,431 A
• Filed: 07/10/1987
• Issued: 06/20/1989
• Est. Priority Date: 07/10/1986
• Status: Expired due to Term

• Current Assignee: Toyoda Koki Kabushiki Kaisha, Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyoda Koki Kabushiki Kaisha, Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Matsuzaki, Tetsuo, Yoshioka, Yoshio, Naruse, Katutoshi, Ikawa, Syouji, Takagi, Masayoshi, Noro, Shuhei
• Primary Examiner(s): MacDonald, Allen
• Application Number:
  US07/072,142
• Time in Patent Office: 711 Days
• Field of Search: 364/167-171, 364/474, 364/475, 364/184, 364/187, 364/513, 364/474.11, 371/8, 371/9
• US Class Current: 700/82
• CPC Class Codes: G05B 19/41815 characterised by the cooperation between machine tools, manipulators and conveyor or other workpiece supply system, workcell
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A transfer machine comprising a conveyor for conveying workpieces to stations and numerically controlled machine tools disposed at their respective stations. These machine tools are controlled by sequence controllers, which are connected with their respective numerical controllers. All the programs for machining operations are stored in each numerical controller. When some station is in trouble, the normal machine tool disposed at a station adjacent to the station in trouble is caused to execute the program originally assigned to the station in trouble, as well as the program assigned to the normal station itself.

Claims

1. A programmable transfer machine for processing plural workpieces, said workpieces moving through said transfer machine in only one direction, said machine comprising:

a plurality of machining stations;

a conveyor responsive to a transfer command signal applied thereto for simultaneously conveying workpieces to said machining stations successively only in said one direction so that each of said workpieces is transferred from one of said machining stations to another machining station each time said conveyor is operated;

a plurality of numerically controlled machine tools respectively disposed at said machining stations, for respectively undertaking a series of machining operations which are to be performed on each of said workpieces, each of said machine tools being adapted to execute one or more machining programs assigned thereto, said machining operations undertaken by said machine tools;

means included in each of said machine tools for generating a trouble signal when the machine tool is in trouble;

program execution control means responsive to said trouble signal from each of said machine tools for causing a normal machine tool which is adjacent to said machine tool in trouble and at an upstream side of said conveyor, to execute one of said machining programs originally assigned to said machine tool in trouble in addition to another of said machining programs originally assigned to said normal machine tool;

detection means for issuing a completion signal when the executions of all of said machining problems by one or more remaining normal machine tools are completed; and

means for applying said transfer command signal to said conveyor so as to operate the same each time said completion signal is issued from said detection means.

2. A programmable transfer machine as set forth in claim 1, wherein said plurality of machine tools comprise at least three machine tools including a first machine tool which is most adjacent to an entrance of said conveyor;

wherein when said first machine tool is in trouble, said program execution control means causes a successive one of said at least three machine tools to execute one of said machining programs which is originally assigned to said first machine tool, in addition to another of said machining programs which is originally assigned to said successive one machine tool;

whereby any one of said machining programs which is originally assigned to any machine tool in trouble is executed by one of normal machine tools which is located at an upstream side of said conveyor.

3. A programmable transfer machine as set forth in claim 1, further comprising:

means for causing all of said machine tools which are not in trouble to operate simultaneously each time the operation of said conveyor is completed.

4. A programmable transfer machine as set forth in claim 1, wherein said program execution control means comprises

a plurality of separate control means respectively associated with said machine tools and capable of communicating with one another each for being informed of any machine tool in trouble, each of said separate control means having an assignment control program for instructing an associated one of said machine tools to execute, in addition to one of said machining programs which is originally assigned to said associated machine tool, another of said machining programs which is originally assigned to said any machine tool in trouble.

5. A programmable transfer machine as set forth in claim 4, wherein:

each of said machine tool incorporates therein a program storage device for storing all of said machining programs assigned to said machine tools.