Dri-Pc humidity and temperature controller

• US 4,841,733 A
• Filed: 01/07/1988
• Issued: 06/27/1989
• Est. Priority Date: 01/07/1988
• Status: Expired due to Term

• Current Assignee: David R. Mitchell
• Original Assignee: David R. Dussault, Richard E. Dussault
• Inventors: Dussault, David R., Dussault, Richard E.
• Primary Examiner(s): Tanner, Harry B.
• Application Number:
  US07/141,630
• Time in Patent Office: 537 Days
• Field of Search: 62/89, 62/90, 62/173, 62/408, 62/409, 62/410, 62/411, 62/412, 62/176.1, 62/176.5, 62/176.6, 62/93, 236/44 R, 236/44 A, 236/44 C, 236/49, 165/16, 165/909, 98/1.5, 98/32, 98/33.1, 98/34.5, 98/34.6
• US Class Current: 62/93
• CPC Class Codes: F24F 11/00 Control or safety arrangements
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/75 for maintaining constant air flow rate or air velocity
• CPC Class Codes: F24F 11/84 using valves
• CPC Class Codes: F24F 11/88 Electrical aspects, e.g. circuits
• CPC Class Codes: F24F 12/001 with heat-exchange between supplied and exhausted air
• CPC Class Codes: F24F 2003/1464 using rotating regenerators
• CPC Class Codes: F24F 2011/0002 for admittance of outside air
• CPC Class Codes: F24F 2011/0005 to create underpressure in a room, keeping contamination inside
• CPC Class Codes: F24F 2012/007 using a by-pass for bypassing the heat-exchanger
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2110/20 Humidity
• CPC Class Codes: F24F 2110/40 Pressure, e.g. wind pressure
• CPC Class Codes: F24F 2203/1012 Details of the casing or cover
• CPC Class Codes: F24F 2203/1028 combined with a spraying device
• CPC Class Codes: F24F 2203/104 Heat exchanger wheel
• CPC Class Codes: F24F 2203/1068 comprising one rotor
• CPC Class Codes: F24F 2203/1084 comprising two flow rotor segments
• CPC Class Codes: F24F 5/0071 adapted for use in covered swimming pools
• CPC Class Codes: Y02B 30/56 : Heat recovery units
• CPC Class Codes: Y10S 165/909 : Regeneration

Abstract

A temperature and humidity control system for natatoriums. The system provides a constant volume of air circulation which is used to control temperature and humidity in the natatorium while inhibiting the accumulation of moisture on the surfaces defining the natatorium. Usually, ambient air is introduced into the system and moisture latent air discharged from the system under controlled conditions. When the humidity of the ambient air is too great the system operates in a self-contained cycle. Return air from the natatorium flowing through the system is treated to maximize its relative humidity. Subsequently, it flows across a cooling coil. This cooled air flows through a heat exchange module where it is placed in exchange relationship with the air being drawn from the natatorium. It cools the air drawn from the natatorium to maximize its relative humidity and this air in turn flows across the refrigeration coil removing substantial quantities of moisture. Combining the refrigeration coil with the heat transfer module and the other components in the system, the sensible/latent heat split is shifted towards higher latent output increasing the overall efficiency of the system as a dehumidification device.

Claims

1. A system for providing a continuous flow of air to control surface condensation, humidity and temperture in a defined environment which comprises:

means to introduce return air into the system from the defined environment at a first humidity and first temperature;

means to measure the humidity of said return air;

means disposed within the system to exhaust one portion of said return air to ambient;

means to recycle another portion of said return air;

means to flow through the system intake air, said intake air at a second humidity and a second temperature;

means to discharge continuously into the defined environment supply air at a third humidity and a third temprature;

a heat recovery module having an exhaust side through which the return air flows and an inlet side through which the intake air flows;

a refrigeration module having first and second zones, the first zone downstream of and in communication with the exhaust side of the heat recovery module, the second zone upstream of and in communication with the intake side of the heat recovery module, the second zone including means to cool the return air flowing therethrough;

means to control the flow of the return air from the first zone to the second zone to cool said return air;

means to flow said cooled recycled return air as intake air from the second zone through the intake side of the heat recovery module, said intake air in heat exchange relationship with the return air flowing through the exhaust side of the heat recovery module, to thereby cool the return air flowing through the exhaust side of the heat recovery module and to increase the relative humidity of said return air, which return air then flows through the second zone and means to control the flow rates of the return air and the intake air to discharge the supply air.

2. The system of claim 1 wherein the means to introduce the return air into the system comprises:

a return fan which removes the return air from the defined environment and the means to exhaust and recycle the return air comprises a return/exhaust plenum, said plenum including an exhaust damper and a bypass damper, the bypass damper in communication with the common plenum, the exhaust damper in communication with ambient.

3. The system of claim 2 wherein the means to introduce the intake air into the system comprises a supply fan and the common plenum further comprises an intake damper, said intake damper in communication with ambient and the supply fan.

4. The system of claim 3 wherein the means to control the flow rates comprises:

means to move variably the exhaust damper and the bypass damper between open and closed positions thereby controlling the flow rates of the exhaust air and the recycled return air, said exhaust damper responsive to the humidity of the return air and said bypass damper responsive to the static pressure across the return/exhaust plenum and the common plenum.

5. The system of claim 1 which comprises:

means to maintain the defined environment at a negative pressure with respect to ambient.

6. The system of claim 1 wherein the means to control the flow rates of the return air and the intake air comprises:

means to sense the static pressure loading across the means to introduce the return air and the means to introduce the intake air.

7. The system of claim 1 which comprises means to introduce intake air into the system from ambient.

8. The system of claim 1 which comprises means to combine intake air from ambient and the return air in a common plenum to form a combined air stream, the common plenum in fluid flow communication with the means to introduce the intake air and the means to recycle the return air.

9. The system of claim 1 wherein the means to cool the air in the second zone comprises a heat pipe heat exchanger.

10. The system of claim 1 which comprises means to flow all of the return air into the first zone and through the second zone.

11. The system of claim 1 which includes means to prevent introduction of ambient air into the system.

12. The system of claim 1 which comprises means to divert all of the air from the first zone into the second zone.

13. A method of controlling surface condensation, temperature and humidity in a defined environment which includes:

(a) flowing return air from the environment into a system at a first temperature and a first humidity;

(b) recyling as intake air at least a portion of the return air;

(c) flowing intake air through the system;

(d) placing dry cooled intake air in heat exchange relationship with the return air to increase the humidity of said return air;

(e) cooling subsequently the return air of step (d) in a cooling zone to remove moisture therefrom, said cooled return air forming at least part of the cooled dried intake air;

(f) controlling the flow rates of the intake air and the return air; and

(g) discharging said cooled dried intake air as supply air into the defined environment at a third humidity and third temperature.

14. The method of claim 13 which includes:

controlling the flow rates of the return air and the intake air based on the static pressure loading across he return air and the inake air.

15. The method of claim 14 which includes:

maintaining the pressure in the defined environment negative with respect to ambient.

16. The method of claim 15 which includes:

maintaining return air flow at a greater rate than the supply air flow.

17. The method of claim 14 which includes:

placing the combined air stream in heat exchange relationship with a heat exchange medium prior to discharging said stream into the defined environment.

18. The method of claim 13 which includes:

introducing intake air into the system from ambient.

19. The method of claim 18 which includes:

placing the return air discharged from the return/exhaust plenum in heat exchange relationship with the intake air prior to said intake air entering the common plenum.

20. The system of claim 19 which includes:

cooling said intake air.

21. The method of claim 13 wherein the system includes a common plenum and which further includes:

combining the intake air from ambient and the return air in the common plenum to form a combined air stream and to introduce said air stream into the defined environment as supply air.

22. The method of claim 13 which includes:

recycling all of said return air through the cooling zone;

23. The method of claim 22 which includes:

preventing the introduction of ambient intake air into the system.