Preoperative planning of bone cuts and joint replacement using radiant energy scan imaging

• US 4,841,975 A
• Filed: 04/15/1987
• Issued: 06/27/1989
• Est. Priority Date: 04/15/1987
• Status: Expired due to Fees

• Current Assignee: AEG Westinghouse Transportation Systems, Inc., Cemax, Inc.
• Original Assignee: Cemax, Inc.
• Inventors: Woolson, Steven T.
• Primary Examiner(s): Smith, Ruth S.
• Application Number:
  US07/038,515
• Time in Patent Office: 804 Days
• Field of Search: 378/205, 128/630, 128/303 B, 128/653, 128/659
• US Class Current: 600/425
• CPC Class Codes: A61B 17/154 for preparing bone for knee prosthesis
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 34/10 Computer-aided planning, simulation or modelling of surgical operations

Abstract

A method is disclosed for the preoperative planning of a total knee replacement. Guide tools having guide members which are adjustable for placement on selected positions of the femur and tibia are used for locating the position of desired bone cuts defined by a cutting guide surface existing on the guide member. Selected regions of the femur and tibia are scanned by computed tomographic techniques to provide images of these regions. The respective centers of the femur head, distal femur, proximal tibia and distal tibia, or ankle joint are determined. The center points are then used to define a mechanical axis relative to which selected cuts are to be made corresponding to selected prostheses to be implanted. The CT scan representations are used to measure the desired location of the guide member cutting surface and the respective locations of guide members adjacent selected bone positions. These guide members are adjusted relative to the cutting surface prior to surgery. This provides for precise placement of the guide tools during surgery and the making of accurate and precise bone cuts conforming to the selected prostheses.

Claims

1. A method of preoperative planning of surgical cuts of a selected bone in a body using a cutting guide having a guide surface defining the contour of a desired bone cut and a gauge member having a predetermined position relative to the guide surface and positionable adjacent a selected postion on the bone, comprising:

selecting regions of the body in which the selected bone is located to be used in determining a desired positioning of the cutting guide relative to the bone during cutting;

subjecting the selected body regions to radiant energy to produce radiant energy responses that are characteristic of the body and the selected bone and are detectable externally of the body;

detecting produced radiant energy responses to obtain representations of the selected body regions, including representations of the corresponding regions of the individual bone; and

determining from the representations a selected position of the gauge member relative to the bone so that when the gauge member is placed adjacent the selected position on the bone, the guide surface is in the selected position relative to the bone.

2. A method according to claim 1 wherein the gauge member is adjustable relative to the guide surface for positioning the guide surface relative to the bone, said determining from the representations further including adjusting the gauge member relative to the bone so that when the gauge member is placed adjacent the selected position on the bone, the guide surface is in the selected position relative to the bone;

said method further including adjusting the position of the gauge member relative to the guide surface corresponding to the determined position so that the guide surface is in the selected position when the cutting guide is placed adjacent the bone.

3. A method according to claim 2 usable when a surgical cut is desired having a selected orientation relative to a definable axis associated with the bone and the cutting guide has a plurality of gauge members;

said selecting including selecting regions of the bone relative to which the position of the axis can be determined;

said determining further including determining the desired positions of the gauge members relative to the bone appropriate for positioning the guide surface in the desired position relative to the axis; and

said adjusting including adjusting the position of the gauge members relative to the guide surfaces corresponding to the determined positions so that the guide surfaces are positioned relative to the axis when positioned with the gauge members adjacent the bone.

4. A method according to claim 3 which further includes producing three-dimensional coordinates corresponding to portions of the axis relative to a plurality of the regions subjected to radiant energy.

5. A method according to claim 2 wherein the cutting guide has a plurality of such adjustable gauge members;

said determining further including determining the positions of placement of the gauge members adjacent the bone appropriate for positioning the guide surface in the selected position relative to the bone; and

said adjusting further including adjusting the positions of the gauge members relative to the guide surface according to the determined positions.

6. A method according to claim 1 usable for planning replacement of a section of bone with a prosthesis having a selected bone interfacing surface, and wherein the cutting guide has a surface defining the contour of said bone interfacing surface;

said selecting including selecting the regions of the bone to be cut to mate with the selected bone interfacing surface; and

said determining further including determining the position of the cutting relative to the bone so that the guide surface is aligned with the bone for cutting to produce a bone surface to mate with said selected bone interfacing surface of the prosthesis.

7. A method of preoperative planning of surgical joint replacement using bone-cutting guides, which joint has adjacent bone ends and each guide has a guide surface defining the contour of a desired bone cut and a gauge member having a predetermined position relative to the guide surface and positionable adjacent a selected position on a bone, comprising:

choosing prostheses to be implanted on the adjacent bone ends for forming the replacement joint;

selecting regions of the body in which the bones forming the selected joint are located, which regions are to be used in determining the positions of the bone-cutting guides for cutting during surgery, bone cuts for forming bone surfaces conforming with corresponding surfaces of the prostheses;

subjecting the selected body regions to radiant energy to produce radiant energy responses that are characteristic of the body and the bones forming the joint and are detectable externally of the body;

detecting produced radiant energy responses to obtain representations of the selected body regions including representations of the corresponding regions of the individual bones; and

determining from the representations selected positions for the bone-cutting guides during cutting so that the protheses, when implanted on the resulting cut surfaces, form jointly the replacement joint.

8. A method according to claim 7 wherein it is desired to orient at least one of the prostheses relative to an axis associated with the bone to which the one prosthesis is to be attached;

said region selecting including selecting regions of the bone relative to which the position of the axis can be determined;

said determining including determining the position of the axis relative to the bone, determining the position of the proposed bone-cut relative to the axis, and determining the resulting position of the bone-cutting guide relative to the bone so that the cut to be guided by the bone-cutting guide has the desired orientation relative to the axis.

9. A method according to claim 8 wherein said determining positions from the representations includes determining at least two-dimensional coordinates defining the axis.

10. A method according to claim 7 wherein it is desired to align both bones along an intended common axis by corresponding placement of both prostheses relative to the respective bones;

said region selecting further including selecting regions of each bone relative to which the position of the axis relative to each bone can be determined;

said determining including determining the position of the intended common axis adjacent each bone, determining the positions of the respective bone cuts relative to the respective axis, and determining the resulting positions of the bone-cutting guides relative to the corresponding bones so that the corresponding cuts have the desired orientations relative to the resulting common axis.

11. A method according to claim 10 wherein the guides have guide surfaces defining the contour of desired bone cuts corresponding to the bone-interfacing surfaces of the prostheses and gauge members positionable adjacent selected positions on the respective bones and adjustable relative to the guide surfaces, for positioning the guide surfaces relative to the respective bones;

said position determining further including determining the positions of the gauge members relative to the guide surfaces so that when the gauge members are placed adjacent the selected positions on the bones, the guide surfaces are in the selected positions relative to the bones; and

adjusting the positions of the gauge members relative to the guide surfaces so that the guide surfaces are in the selected positions relative to the bones when the gauge members are placed adjacent the selected positions on the bones.

12. A method according to claim 11 wherein the joint to be replaced is a knee, the common axis is the mechanical axis and a femoral cutting guide is used having a planar guide surface and a pair of gauge members positionable respectively on the medial and lateral condyles;

said selecting further including selecting regions of the distal and proximal ends of the femur;

said determining positions from the representations including determining the positions of the midpoints of the femoral head and the distal femur in coronal and sagittal planes, these midpoints defining the mechanical axis of the femur, determining the most distal projection of each of the medial and lateral femoral condyles in a coronal plane, determining the distance from the most distal projection to each of the medial and lateral femoral condyles to a line perpendicular to the femoral mechanical axis in the coronal plane disposed proximally of the medial and lateral condyles, which line corresponds to a desired bone cut; and

adjusting the pair of femoral cutting guide gauge members according to the distances from the condyle projections to the line perpendicular to the mechanical axis so that the distance from the gauge members to the planar guide surface is equal to the respective determined distances from the condyle projections to the line perpendicular to the mechanical axis.

13. A method according to claim 12 which further includes a tibial cutting guide having a guide surface defining a bone cut contour and positionable adjacent the anterior cortex of the proximal tibia, and a pair of gauge members adjustable for positioning repectively adjacent a selected lateral cortex of the proximal tibia and to the skin surface over the medial malleolus and the lateral malleolus for aligning the guide surface in the coronal plane;

said selecting further including selecting regions of the distal and proximal ends of the tibia;

said determining positions from the representations including determining the positions of the midpoints of the proximal tibia and ankle joint in the coronal plane, these midpoints defining the mechanical axis in the coronal plane, determining the distance from the tibial mechanical axis to the elected lateral cortex of the proximal tibia, determining the distance from the tibial mechanical axis to the skin surface over the medial malleolus and the lateral malleolus and determining the desired position of the proposed bone cut defined by the guide surface relative to the tibial mechanical axis; and

adjusting the pair of tibial cutting guide gauge members according to the respective determined distances for positioning the guide surface relative to the determined mechanical axis.

14. A method according to claim 11 wherein the joint to be replaced is a knee, the common axis is the mechanical axis, and a tibial cutting guide is used having a guide surface defining a bone cut contour and positionable adjacent the anterior cortex of the proximal tibia, and a pair of gauge members adjustable relative to the cutting guide surface for positioning respectively adjacent a selected one of the medial cortex and lateral cortex of the proximal tibia and to the skin surface over the medial malleolus and the lateral malleolus for aligning the guide surface in a coronal plane;

said selecting including selecting regions of the distal and proximal ends of the tibia;

said determining positions from the representations including determining the positions of the midpoints of the proximal tibia and ankle joint in a coronal plane, these midpoints defining the mechanical axis in the coronal plane, determining the distance from the tibial mechanical axis to the selected one of the medial cortex and lateral cortex of the proximal tibia, determining the distance from the tibial mechanical axis to the skin surface over the medial malleolus and lateral malleolus, and determining the desired position of the proposed bone cut defined by the guide surface relative to the tibial mechanical axis; and

adjusting the pair of tibial cutting guide gauge members according to the respective determined distances for positioning the guide surface relative to the determined mechanical axis.

15. A method according to claim 11 wherein the joint to be replaced is a knee, the common axis is the mechanical axis, a tibial cutting guide has a cutting guide surface defining a bone-cut contour and positionable adjacent the anterior cortex of the proximal tibia, and a gauge member positionable adjacent the skin surface over the anterior aspect of the distal tibia and adjustable for varying the distance between the guide surface and gauge member for alignment along the mechanical axis;

said selecting including selecting regions of the distal and proximal ends of the tibia;

said determining positions from the representations including determining the distance between a selected position on the anterior cortex of the proximal tibia where the cutting guide surface is to be positioned and a selected position on the skin surface over the anterior aspect of the distal tibia adjacent to which the gauge member is to be positioned; and

adjusting the distance between the cutting guide surface and the gauge member to correspond to the determined distance between the selected position on the anterior cortex of the proximal tibia and the selected position on the skin surface over the anterior aspect of the distal tibia.

16. A method according to claim 15 wherein the cutting guide is adjustable for varying the distance between the gauge member and the skin surface over the anterior aspect of the distal tibia for varying the angle of the cutting guide surface relative to the mechanical axis;

said determining positions from the representations including determining the distance between the gauge member and the position on the skin surface over the anterior aspect of the distal tibia for orienting the cutting guide surface relative to the mechanical axis at a selected angle.

17. A method according to claim 11 wherein said determining positions from the representations includes determining at least two-dimensional coordinates representing the selected positions adjacent the bones where the gauge members are to be positioned.

18. A method according to claim 7 wherein said subjecting and detecting are performed using computed tomographic techniques.