Control circuit for a forced-air heating system

• US 4,842,190 A
• Filed: 04/22/1988
• Issued: 06/27/1989
• Est. Priority Date: 04/22/1988
• Status: Expired due to Fees

• Current Assignee: Ortech Industries Incorporated
• Original Assignee: Ortech Industries Incorporated
• Inventors: Orchard, Kenneth L.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US07/185,118
• Time in Patent Office: 431 Days
• Field of Search: 236/11, 236/10, 236/15 BA, 236/35, 62/228.4, 62/215, 62/183, 417/44, 417/45, 417/42, 417/63, 318/334, 110/186, 110/190, 431/78
• US Class Current: 236/11
• CPC Class Codes: F23N 1/022 using electronic means
• CPC Class Codes: F23N 2225/16 burner temperature
• CPC Class Codes: F23N 2233/06 at the air intake
• CPC Class Codes: F23N 2233/10 forcing air through heat exchangers
• CPC Class Codes: F23N 2239/02 Solid fuels
• CPC Class Codes: F24H 15/128 Preventing overheating
• CPC Class Codes: F24H 15/20 characterised by control inputs
• CPC Class Codes: F24H 15/254 Room temperature
• CPC Class Codes: F24H 15/35 Control of the speed of fans
• CPC Class Codes: F24H 15/36 of burners
• CPC Class Codes: F24H 15/395 Information to users, e.g. alarms
• CPC Class Codes: F24H 15/486 using timers
• CPC Class Codes: F24H 9/2092 using solid fuel
• CPC Class Codes: G05D 23/1912 whose output amplitude can take more than two discrete values
• CPC Class Codes: G05D 23/20 with sensing elements having variation of electric or magnetic properties with change of temperature G05D23/13 takes precedence
• CPC Class Codes: Y10S 388/91 Operational/differential amplifier
• CPC Class Codes: Y10S 388/917 Thyristor or scr
• CPC Class Codes: Y10S 388/934 Thermal condition

Abstract

A control circuit for a forced-air heating system comprises a silicon diode that is positionable in thermally-conductive relationship with the interior space of a furnace plenum. A current source supplies current to the silicon diode, and the potential drop across the silicon diode is sensed. The operating speed of the blower is controlled in response to the voltage drop across the silicon diode in a manner such that when the temperature in the plenum is below a first level, the blower is not driven; when the temperature reaches the first level, the blower is driven at a first speed; and when the temperature reaches a second level, which is higher than the first level, the blower is driven at a second speed, which is higher than the first speed.

Claims

1. A control circuit for a heating system having a furnace, a plenum defining an interior space which is in heat exchange relationship with the furnace, and an electrically-driven blower for establishing a flow of air through the plenum, the control circuit comprising:

a sensor device that is positionable in thermally-conductive relationship with the interior space of the plenum for sensing the temperature in the plenum,

means for controlling the operating speed of the blower in response to the temperature sensed by the sensor device, and

a display device for providing a visually-discernible display of the operating speed of the blower.

2. A control circuit according to claim 1, wherein the sensor device is operative to develop a voltage signal that depends on the temperature of the sensor device, and the display device is responsive to said voltage signal.

3. A control circuit according to claim 2, wherein the voltage signal is a potential drop that is developed across the sensor device when current flows through the sensor device, the control circuit comprises a first amplifier that has at least one input terminal connected to the sensor device and also has an output terminal, and the means for controlling the operating speed of the blower comprise a Schmitt trigger circuit having an output terminal and also having an input terminal connected to the output terminal of the first amplifier, a differential amplifier having an output terminal, a first input terminal connected to the output terminal of the Schmitt trigger circuit, and a second input terminal connected to the sensor device, and a blower speed control circuit connected to the output terminal of the differential amplifier, the output terminal of the differential amplifier also being connected to the display device.

4. A control circuit according to claim 1, comprising means for generating a signal dependent on the temperature sensed by the sensor device, and wherein the means for controlling the operating speed of the blower comprises a blower speed control circuit connected to receive the signal dependent on the temperature sensed by the sensor device, the display device also being connected to receive the signal dependent on the temperature sensed by the sensor device.

5. A control circuit according to claim 1, for a furnace with an electrically-driven draft inducer and a solid fuel feed mechanism, comprising means for providing a signal to disable the draft inducer and the feed mechanism in the event that the temperature sensed by the sensor device falls below a first level or reaches a second level, which is higher than the first level.

6. A control circuit for a heating system having a furnace, a plenum defining an interior space which is in heat exchange relationship with the furnace, and an electrically-driven blower for establishing a flow of air through the plenum, the control circuit comprising:

a sensor device that is positionable in thermally-conductive relationship with the interior space of the plenum, the sensor device being operative to develop a voltage signal that depends on the temperature of the sensor device,

a first amplifier connected to receive said voltage signal, the first amplifier having at least one input terminal connected to the sensor device and having an output terminal, and

means for controlling the operating speed of the blower, comprising a Schmitt trigger circuit having an output terminal and also having an input terminal connected to the output terminal of the first amplifier, a differential amplifier having an output terminal, a first input terminal connected to the output terminal of the Schmitt trigger circuit, and a second input terminal connected to the sensor device, and a blower speed control circuit connected to the output terminal of the differential amplifier.

7. A control circuit according to claim 6, wherein the means for controlling the operating speed of the blower control the operating speed of the blower in a manner such that when the temperature in the plenum is below a first level, the blower is not driven;

when the temperature in the plenum reaches the first level, the blower is driven at a first speed; and

when the temperature in the plenum increases from the first level to a second level, the blower is driven at a speed that increases linearly with temperature from the first speed to a second speed.

8. A control circuit according to claim 6, wherein the sensor device comprises a silicon diode having a first electrode, which is connected to a reference potential level, and a second electrode, and the first amplifier is connected to sense the potential of the second electrode.

9. A control circuit according to claim 8, wherein the first amplifier is a differential amplifier having one input terminal connected to the second electrode and another input terminal connected to a reference potential level.

10. A control circuit according to claim 6, further comprising a display device connected to the output terminal of the differential amplifier, the display device being operative to provide a visually-discernible display that depends on the potential of the output terminal of the differential amplifier.

11. A control circuit according to claim 6, for a furnace with an electrically-driven draft inducer and a solid fuel feed mechanism, comprising means for providing a signal to disable the draft inducer and the feed mechanism in the event that the temperature sensed by the sensor device falls below a first level or reaches a second level, which is higher than the first level.

12. A control circuit for a heating system having a furnace with an electrically-driven draft inducer, a plenum defining an interior space which is in heat exchange relationship with the furnace, and an electrically-driven blower for establishing a flow of air through the plenum, the control circuit comprising:

a sensor device that is positionable in thermally-conductive relationship with the interior space of the plenum for sensing the temperature in the plenum,

means for controlling the operating speed of the blower in response to the temperature sensed by the sensor device, and

means responsive to the sensor device for providing a disable signal in the event that the temperature in the plenum reaches a predetermined level, the disable signal being operative to disable the draft inducer.

13. A control circuit according to claim 12, further comprising a display device for providing a visually-discernible display of the operating speed of the blower.

14. A control circuit according to claim 12, wherein the means for controlling the operating speed of the blower operate in a manner such that the blower is not driven when the temperature in the plenum is below a second level, which is lower than said predetermined level, and the blower is driven when the temperature in the plenum reaches the second level.

15. A control circuit according to claim 14, wherein the means for controlling the operating speed of the blower operate in a manner such that the blower is driven at a first speed when the temperature in the plenum reaches the second level and is driven at a higher speed when the temperature in the plenum reaches a third level, which is between the second level and said predetermined level.

16. A control circuit according to claim 15, wherein the means for controlling the operating speed of the blower are operative to increase the operating speed of the blower linearly from the first speed to said higher speed as a function of increase in temperature from the second level to the third level.

17. A control circuit according to claim 12, wherein the means for providing the disable signal also provide the disable signal in the event that the temperature in the plenum falls to a second level, which is lower than said predetermined level.

18. A control circuit according to claim 17, wherein the sensor device is operative to develop a voltage signal that depends on the temperature in the plenum and the means for providing the disable signal comprise an amplifier having an input terminal connected to the sensor device and also having an output terminal at which it provides a signal of which the voltage increases substantially linearly with decrease in temperature and attains a predetermined threshold value when the temperature in the plenum has fallen to the second level, and a Schmitt trigger circuit connected to the output terminal of the amplifier and operative to provide the disable signal when the output voltage of the amplifier attains said predetermined threshold value.

19. A control circuit according to claim 17, comprising selectively operable means for temporarily inhibiting operation of the means for providing the disable signal in the event that the temperature in the plenum has fallen to the second level.

20. A control circuit according to claim 12, for a furnace having a solid fuel feed mechanism, wherein the disable signal is operative to disable the solid fuel feed mechanism.

21. A control circuit according to claim 12, wherein the sensor device is operative to develop a voltage signal that depends on the temperature in the plenum and the means for providing the disable signal comprise an amplifier having an input terminal connected to the sensor device and also having an output terminal at which it provides a signal of which the voltage increases substantially linearly with increase in temperature and attains a predetermined threshold value when the temperature in the plenum reaches said predetermined level, and a Schmitt trigger circuit connected to the output terminal of the amplifier and operative to provide the disable signal when the output voltage of the amplifier attains said predetermined threshold value.

22. A control circuit for a heating system having a furnace with a solid fuel feed mechanism, a plenum defining an interior space which is in heat exchange relationship with the furnace, and an electrically-driven blower for establishing a flow of air through the plenum, the control circuit comprising:

a sensor device that is positionable in thermally-conductive relationship with the interior space of the plenum for sensing the temperature in the plenum,

means for controlling the operating speed of the blower in response to the temperature sensed by the sensor device, and

means responsive to the sensor device for providing a disable signal in the event that the temperature in the plenum reaches a predetermined level, the disable signal being operative to disable the fuel feed mechanism.

23. A control circuit according to claim 22, wherein the means for controlling the operating speed of the blower operate in a manner such that the blower is not driven when the temperature in the plenum is below a second level, which is lower than said predetermined level, and the blower is driven when the temperature in the plenum reaches the second level.

24. A control circuit according to claim 22, wherein the means for providing the disable signal also provide the disable signal in the event that the temperature in the plenum falls to a second level, which is lower than said predetermined level.

25. A control circuit according to claim 24, wherein the sensor device is operative to develop a voltage signal that depends on the temperature in the plenum and the means for providing the disable signal comprise an amplifier having an input terminal connected to the sensor device and also having an output terminal at which it provides a signal of which the voltage increases substantially linearly with decrease in temperature and attains a predetermined threshold value when the temperature in the plenum reaches the second level, and a Schmitt trigger circuit connected to the output terminal of the amplifier and operative to provide the disable signal when the output voltage of the amplifier attains said predetermined threshold value.

26. A control circuit according to claim 23, comprising selectively operable means for temporarily inhibiting operation of the means for providing the disable signal in the event that the temperature in the plenum has fallen to the second level.

27. A control circuit according to claim 22, wherein the sensor device is operative to develop a voltage signal that depends on the temperature in the plenum and the means for providing the disable signal comprise an amplifier having an input terminal connected to the sensor device and also having an output terminal at which it provides a signal of which the voltage increases substantially linearly with increase in temperature and attains a predetermined threshold value when the temperature in the plenum reaches said predetermined level, and a Schmitt trigger circuit connected to the output terminal of the amplifier and operative to provide the disable signal when the output voltage of the amplifier attains said predetermined threshold value.