Front lamp module and sunshade supports for modular headliner

• US 4,844,533 A
• Filed: 06/10/1988
• Issued: 07/04/1989
• Est. Priority Date: 06/10/1988
• Status: Expired due to Term

• Current Assignee: International Automotive Components Group North America (Lear Corporation)
• Original Assignee: United Technologies Automotive, Inc. (Lear Corporation)
• Inventors: Dowd, James D., Lawassani, Abdolhossein R., Weilant, Roy, Hilborn, David M.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Gruber, John M.
• Application Number:
  US07/205,130
• Time in Patent Office: 389 Days
• Field of Search: 296/214, 296/37.7, 296/37.8, 296/39.1, 296/39.2
• US Class Current: 296/214
• CPC Class Codes: B60J 3/0208 combined with auxiliary visor
• CPC Class Codes: B60R 11/00 Arrangements for holding or mounting articles, not otherwise provided for
• CPC Class Codes: B60R 11/02 for radio sets, television sets, telephones, or the like; Arrangement of controls thereof
• CPC Class Codes: B60R 13/0225 self supporting head liners
• CPC Class Codes: B60R 13/0275 comprising removable or hinged parts for accessing storage compartments B60R7/04; for airbag deployment B60R21/215
• CPC Class Codes: B60R 16/0239 Electronic boxes
• CPC Class Codes: B60R 2011/0028 Ceiling, e.g. roof rails
• CPC Class Codes: B60R 2011/0288 Apparatus made of several modules independently mounted
• CPC Class Codes: B60R 2013/0281 made of a plurality of visible parts
• CPC Class Codes: B60R 2013/0287 integrating other functions or accessories
• CPC Class Codes: B60R 2013/0293 Connection or positioning of adjacent panels

Abstract

A modular headliner subassembly incorporating a substrate defining a first opening, a retainer ring sized to be mounted relative to the first opening, a console sized to fit partially within the opening and be mounted to the retainer ring, a pair of inboard sunshade supports for supporting the inboard end of the sunshades mounted to a modular headliner and retention clips mounted to the inboard sunshade support fastening means such that the substrate and retaining ring are secured between the base of the inboard sunshade support and the retention clip to mount the inboard sunshade support to the substrate prior to assembly of the modular headliner to the motor vehicle.

Claims

1. A modular headliner subassembly for use with a motor vehicle having a body structure which comprises:

a substrate defining a first opening and a pair of substrate inboard sunshade support openings, said inboard sunshade support openings being positioned on opposite sides and spaced apart from said first opening;

a retainer ring sized to be mounted adjacent the first opening and defining a central cavity, said retainer ring including extending portions to abut against the substrate about the first opening and wings extending beyond the inboard sunshade support openings, said wings defining wing inboard sunshade support openings in alignment with the substrate inboard sunshade support openings;

a console sized to partially fit within the central cavity, said console including means to promote fastening to the retainer ring to secure the console to the retainer ring and a trim bezel sized to cover the first opening;

a pair of inboard sunshade supports each having a base larger than the substrate inboard sunshade support opening and each including fastening means extending from the base for securing the inboard sunshade support to the body structure of the motor vehicle upon assembly of the headliner to the motor vehicle, said fastening means extending through the substrate inboard sunshade support opening and through the retainer ring inboard support opening; and

retention clips, one to secure each fastening means to maintain the fastening means in the desired position prior to assembly of the headliner to the motor vehicle, said retention clips engaging the fastening means to secure the substrate and the retainer ring between the inboard sunshade support base and the retention clip.

2. The apparatus as set forth in claim 1 wherein the retainer ring further comprises latching fingers extending through the first opening, said latching fingers engaging the substrate on the opposite side that the extending portions engage the substrate to sandwich the substrate therebetween to engage the retainer ring to the substrate.

3. The apparatus as set forth in claim 2 wherein the substrate defines a depressed portion and wherein the first opening is defined by the depressed portion and wherein the retainer ring extending portions engage the substrate adjacent the first opening and within the depressed portion.

4. The apparatus as set forth in claim 3 wherein the retainer ring wings extend to abut against the substrate adjacent the substrate inboard sunshade support openings at a portion of the substrate other than the depressed portion.

5. The apparatus as set forth in claim 1 wherein the retainer ring further comprises means to secure the console to the retainer ring.

6. The apparatus as set forth in claim 1 wherein the retention clip further comprises a planar clip including a pair of projecting spring-like fingers, said fingers being located one on either side of the fastening means for securing the retention clip to the fastening means.

7. The apparatus as set forth in claim 1 wherein the console further comprises:

a pair of lamp means, switches for operating each lamp means and a lens associated with each lamp means.

8. The apparatus as set forth in claim 1 wherein the console further comprises:

display means for indicating the condition of selected components of the motor vehicle.

9. The apparatus as set forth in claim 1 wherein the retainer ring is sufficiently sized to distribute the weight of the console and inboard sunshade supports over a large enough portion of the substrate to prevent damage to the substrate prior to assembly of the headliner to the motor vehicle.

10. A front lamp module and sunshade support for a headliner which comprises:

a substrate having a module opening through which a front lamp module may be inserted and a sunshade support opening through which a sunshade support may be mounted;

a retainer secured to the substrate about the module opening and defining a central cavity for the receipt of the lamp module therein, said retainer having an extending wing defining a wing sunshade support opening;

means for securing the lamp module to the retainer; and

wherein the sunshade support includes fastening means extending through the sunshade support opening and the wing sunshade support opening and further comprising retention means for securing the sunshade support with the fastening means extending through the sunshade support opening and the wing sunshade support opening.

11. The apparatus as set forth in claim 10 wherein the substrate includes a depressed portion and wherein the module opening is defined in the depressed position and wherein the retainer is secured to the substrate about the depressed portion, but the retainer wings abut the substrate at a portion other than the depressed portion.

12. The apparatus as set forth in claim 10 wherein the lamp module further comprises lamp means for illuminating the vehicle interior.

13. The apparatus as set forth in claim 12 wherein the lamp module further comprises a display.

14. The apparatus as set forth in claim 12 wherein the lamp module further comprises a storage compartment.

15. The apparatus as set forth in claim 12 wherein the lamp module further comprises a garage door opener compartment.