Light receiving member for use in electrophotography with a surface layer comprising non-single-crystal material containing tetrahedrally bonded boron nitride

• US 4,845,001 A
• Filed: 04/29/1987
• Issued: 07/04/1989
• Est. Priority Date: 04/30/1986
• Status: Expired due to Term

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Saito, Keishi, Fujioka, Yasushi, Takei, Tetsuya, Aoike, Tatsuyuki
• Primary Examiner(s): Martin, Roland E.
• Application Number:
  US07/044,022
• Time in Patent Office: 797 Days
• Field of Search: 430/66, 430/67
• US Class Current: 430/66
• CPC Class Codes: G03G 5/0433 all layers being inorganic
• CPC Class Codes: G03G 5/082 and not being incorporated in a bonding material, e.g. vacuum deposited
• CPC Class Codes: G03G 5/08235 comprising three or four silicon-based layers
• CPC Class Codes: G03G 5/0825 comprising five or six silicon-based layers
• CPC Class Codes: G03G 5/14704 comprising inorganic material

Abstract

Improved light receiving members which are characterized by having an special surface layer formed of a non-monocrystalline material containing tetrahedrally bonded boron nitride or a non-monocrystalline material containing said boron nitride and trihedrally bonded boron nitride in mingled state or by having an especial surface layer constituted with a lower layer formed of a non-monocrystalline material containing tetrahedrally bonded boron nitride and an upper layer formed of a non-monocrystalline material containing tetrahedrally bonded boron nitride and trihedrally bonded boron nitride in mingled state. The improved light receiving members excel particularly in moisture resistance, repeating use characteristic, electrical voltage withstanding property environmental use characteristic and durability.

And the improved light receiving member are particularly advantageous when used as an image-making member in electrophotography since they always exhibit substantially stable electric characteristics without depending upon the working circumstances, maintain a high photosensitivity and a high S/N ratio, do not invite any undesirable influence due to residual voltage even when used repeatedly for a long period of time, cause either defective image nor image flow and have a wealth of cleaning properties.

Claims

1. An improved light receiving member for use in electrophotography comprising a substrate and a light receiving layer having at least a 3 to 100 μ

m thick photoconductive layer comprising an amorphous material containing silicon atoms as the matrix and at least one kind of atom selected from the group consisting of hydrogen and halogen in a total amount of 1 to 40 atomic % and a 0.003 to 30 μ

m thick surface layer being disposed in this order from the side of the substrate, characterized in that said surface layer comprises a non-signle-crystal material consisting essentially of tetrahedrally bonded boron nitride and at least one kind of atom selected from the group consisting of hydrogen and halogen.

2. The light receiving member according to claim 1, wherein the surface layer contains a p-type dopant selected from the group consisting of Ge, Zn and a mixture thereof in an amount of less than 1×

10³ atomic ppm.

3. The light receiving member according to claim 1, wherein the surface layer contains an n-type dopant selected from the group consisting of Si, Sn and a mixture thereof in an amount of less than 1×

10³ atomic ppm.

4. The light receiving member according to claim 1, wherein the light receiving layer further contains one or more constituent layers.

5. The light receiving member according to claim 4, wherein the light receiving layer contains a charge injection inhibition layer comprising a non-single-crystal material containing silicon atoms as the matrix, at least one kind of atom selected from group consisting of hydrogen and halogen, and an element selected from the group consisting of Group III and V elements of the Periodic Table.

6. The light receiving member according to claim 4, wherein the light receiving layer contains a long wavelength light absorptive layer comprising a non-single-crystal material containing silicon atoms as the matrix, at least one kind of atom selected from the group consisting of germanium and tin, and at least one kind of atom selected from the group consisting of hydrogen and halogen.

7. The light receiving member according to claim 4, wherein the light receiving layer contains an adhesiveness enhancing contact layer between the photoconductive layer and the substrate or between the photoconductive layer and the layer thereunder, which comprises a non-single-crystal material containing silicon atoms as the matrix, at least one kind of atom selected from the group consisting of oxygen, carbon and nitrogen, and at least one kind of atom selected from the group consisting of hydrogen and halogen.

8. The light receiving member according to claim 4, wherein the light receiving layer contains an intermediate layer between the photoconductive layer and the surface layer, which comprises a non-single-crystal material containing silicon atoms as the matrix, carbon atoms and at least one kind of atom selected from the group consisting of hydrogen and halogen.

25. An electrophotographic process comprising the steps of:

(a) applying an electric field to the light receiving member of claim 1; and

(b) applying an electromagnetic wave to said light receiving member thereby forming an electrostatic image.

9. An improved light receiving member for use in electrophotography comprising a substrate and a light receiving layer having at least a 3 to 100 μ

m thick photoconductive layer comprising an amorphous material containing silicon atoms as the matrix and at least one kind of atom selected from the group consisting of hydrogen and halogen in a total amount of 1 to 40 atomic % and a 0.003 to 30 μ

m thick surface layer being disposed in this order from the side of the substrate, characterized in that said surface layer comprises a non-single-crystal material containing tetrahedrally bonded boron nitride and trihedrally bonded boron nitride in mingled state wherein the weight ratio of tetrahedrally bonded boron nitride to trihedrally bonded boron nitride is at least about 1;

1 and at least one kind of atom selected from the group consisting of hydrogen and halogen.

10. The light receiving member according to claim 9, wherein the surface layer contains a p-type dopant selected from the group consisting of Ge, Zn and a mixture thereof in an amount of less than 1×

10³ atomic ppm.

11. The light receiving member according to claim 9, wherein the surface layer contains an n-type dopant selected from the group consisting of Si, Sn and a mixture thereof in an amount of less than 1×

10³ atomic ppm.

12. The light receiving member according to claim 9, wherein the light receiving layer further contains one or more constituent layers.

13. The light receiving member according to claim 12, wherein the light receiving layer contains a charge injection inhibition layer comprising a non-single-crystal material containing silicon atoms as the matrix, at least one kind of atom selected from the group consisting of hydrogen and halogen, and an element selected from the group consisting of Group III and V elements of the Periodic Table.

14. The light receiving member according to claim 12, wherein the light receiving layer contains a long wavelength light absorptive layer comprising a non-single-crystal material containing silicon atoms as the matrix, at least one kind of atom selected from the group consisting of germanium and tin, and at least one kind of atom selected from the group consisting of hydrogen and halogen.

15. The light receiving member according to claim 12, wherein the light receiving layer contains an adhesiveness enhancing contact layer between the photoconductive layer and the substrate or between the photoconductive layer and the layer thereunder, which comprises a non-single-crystal material containing silicon atoms as the matrix, at least one kind of atom selected from the group consisting of oxygen, carbon and nitrogen, and at least one kind of atom selected from the group consisting of hydrogen and halogen.

16. The light receiving member according to claim 12, wherein the light receiving layer contains an intermediate layer between the photoconductive layer and the surface layer, which comprises a non-single-crystal material containing silicon atoms as the matrix, carbon atoms and at least one kind of atom selected from the group consisting of hydrogen and halogen.

26. An electrophotographic process comprising the steps of:

(a) applying an electric field to the light receiving member of claim 9; and

(b) applying an electromagnetic wave to said light receiving member thereby forming an electrostatic image.

17. An improved light receiving member for use in electrophotography comprising a substrate and a light receiving layer having at least a 3 to 100 μ

m thick photoconductive layer comprising an amorphous material containing silicon atoms as the matrix and at least one kind of atom selected from the group consisting of hydrogen and halogen in a total amount of 1 to 40 atomic % and a 0.003 to 30 μ

m thick surface layer being disposed in this order from the side of the substrate, characterized in that said surface layer is constituted by a lower layer and an upper layer;

said lower layer comprising a non-single-crystal material containing tetrahedrally bonded boron nitride and at least one kind of atom selected from the group consisting of hydrogen and halogen and said upper layer comprising a non-single-crystal material containing tetrahedrally bonded boron nitride and trihedrally bonded boron in mingled state wherein the weight ratio of tetrahedrally bonded boron nitride to trihedrally bonded boron nitride is at least about 1;

1 and at least one kind of atom selected from the group consisting of hydrogen and halogen.

18. The light receiving member according to claim 17, wherein the surface layer contains a p-type dopant selected from the group consisting of Ge, Zn and a mixture thereof in an amount of less than 1×

10³ atomic ppm.

19. The light receiving member according to claim 17, wherein the surface layer contains an n-type dopant selected from the group consisting of Si, Sn and a mixture thereof in an amount of less than 1×

10³ atomic ppm.

20. The light receiving member according to claim 17, wherein the light receiving layer further contains one or more constituent layers.

21. The light receiving member according to claim 20, wherein the light receiving layer contains a charge injection inhibition layer comprising a non-single-crystal material containing silicon atoms as the matrix, at least one kind of atom selected from the group consisting of hydrogen and halogen, and an element selected from the group consisting of Group III and V elements of the Periodic Table.

22. The light receiving member according to claim 20, wherein the light receiving layer contains a long wavelength light absorptive layer comprising a non-single-crystal material containing silicon atoms as the matrix, at least one kind of atom selected from the group consisting of germanium and tin, and at least one kind of atom selected from the group consisting of hydrogen and halogen.

23. The light receiving member according to claim 20, wherein the light receiving layer contains an adhesiveness enhancing contact layer between the photoconductive layer and the substrate or between the photoconductive layer and the substrate or between the photoconductive layer and the layer thereunder, which comprises a non-single-crystal material containing silicon atoms as the matrix, at least one kind of atom selected for the group consisting of oxygen, carbon and nitrogen, and at least one kind of atom selected from the group consisting of hydrogen and halogen.

24. The light receiving member according to claim 20, wherein the light receiving layer contains an intermediate layer between the photoconductive layer and the surface layer, which comprises a non-single-crystal material containing silicon atoms as the matrix, carbon atoms and at least one kind of atom selected from the group consisting of hydrogen and halogen.

27. An electrophotographic process comprising the comprising the steps of:

(a) applying an electric field to the light receiving member of claim 17; and

(b) applying an electromagnetic wave to said light receiving member thereby forming an electrostatic image.