Superconducting electrical conductor

• US 4,845,308 A
• Filed: 07/20/1987
• Issued: 07/04/1989
• Est. Priority Date: 07/20/1987
• Status: Expired due to Fees

• Current Assignee: Babcock & Wilcox Company (Babcock International Group PLC)
• Original Assignee: Babcock & Wilcox Company (Babcock International Group PLC)
• Inventors: Ayres, Paul S., Womack, Edgar A. Jr.
• Primary Examiner(s): Nimmo, Morris H.
• Application Number:
  US07/075,180
• Time in Patent Office: 715 Days
• Field of Search: 174/15 S, 174/126 S, 29/599, 505/812, 505/819, 505/886, 505/887, 505/884, 505/885, 505/917, 505/925, 505/926, 505/927, 427/62, 439/427, 156/47
• US Class Current: 174/15.4
• CPC Class Codes: H01B 12/02 characterised by their form
• CPC Class Codes: H01B 12/16 characterised by cooling
• CPC Class Codes: H01R 4/68 Connections to or between superconductive connectors
• CPC Class Codes: H10N 60/203 comprising high-Tc ceramic materials
• CPC Class Codes: Y02E 40/60 Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
• CPC Class Codes: Y10S 174/26 having a plural-layer insulation system
• CPC Class Codes: Y10S 174/32 having means for cooling
• CPC Class Codes: Y10S 174/33 Method of cable manufacture, assembly, repair, or splicing
• CPC Class Codes: Y10S 505/886 Cable
• CPC Class Codes: Y10S 505/887 Conductor structure
• CPC Class Codes: Y10S 505/917 Mechanically manufacturing superconductor
• CPC Class Codes: Y10S 505/925 Making superconductive joint
• CPC Class Codes: Y10S 505/926 Mechanically joining superconductive members
• CPC Class Codes: Y10T 29/49014 Superconductor

Abstract

A superconducting electrical conductor comprises a porous substrate of bonded fibers which are coated by ceramic oxide superconducting material of the perovskite type so that its critical temperature of superconductivity is at or above the boiling point of liquid nitrogen. To form electrical cable, the conductor is encased within an inner tube. An outer tube surrounds the inner tube and defines an evacuated annular space therewith. This provides a thermal barrier between substrate, which will be bathed by liquid nitrogen, and the ambient. Electrical and heat insulation surrounds the outer tube.

Joint connectors in the form of multiple rigid rods, each coated by superconducting material and held in a perforated frame, are used to connect facing ends of the substrate to form an electrical connection from one length of conductor to the next.

Claims

1. A superconducting electrical conductor, comprising:

an elongated porous substrate of sintered bonded ceramic fibers;

a coating of ceramic oxide superconducting material on fibers of said substrate;

an inner tube around said coated substrate with an outer tube surrounding said inner tube, said outer tube defining an annular space with said inner tube which is adapted to be evacuated for producing a thermal barrier, and a layer of electrical and heat insulation on an outer surface of said outer tube; and

means for supplying a cryogenic fluid through said substrate for cooling said superconducting material to or below its critical temperature of superconductivity.

2. A superconducting electrical conductor, according to claim 1 wherein said ceramic fibers comprise aluminosilicate, said ceramic fibers being bound by a blend of silica powder and boron nitride powder which are sintered together to bind the fibers.

3. A superconducting electrical conductor, according to claim 1 wherein in superconducting material is selected from the group having the chemical formula RBa₂ Cu₃ O_7-x, where R is a member selected from the group consisting of yttrium or a lanthanide rare earth, and x is a number from 0 to 1.

4. A superconducting electrical conductor according to claim 1 wherein said superconducting material is LaBaCuO.

5. A superconducting electrical conductor according to claim 1 wherein the conductor is shaped to form one or more coils.

6. A superconducting electrical conductor according to claim 1 wherein said superconducting material is LaCaCuO.

7. A superconducting electrical conductor assembly, comprising:

an elongated porous substrate of sintered bonded ceramic fibers;

a coating of ceramic oxide superconducting material on fibers of said substrate;

an inner tube around said coated substrate with an outer tube surrounding said inner tube, said outer tube defining an annular space with said inner tube which is adapted to be evacuated for producing a thermal barrier, and a layer of electrical and heat insulation on an outer surface of said outer tube;

means for supplying a cryogenic fluid through said substrate for cooling said superconducting material to or below its critical temperature of superconductivity; and

at least one joint connector for connecting one length of said substrate with superconducting material coated therein with another length thereof, said joint connector having a plurality of slender elongated rods extending parallel to each other and being spaced from each other, said rods having a coating of ceramic oxide superconducting material thereon, and a perforated frame connected to and supporting said rods in their spaced parallel orientation whereby one end of said rods is insertable into an open end of a substrate for connecting said rods to said substrate.

8. A superconducting electrical conductor assembly according to claim 7 wherein said means for supplying cryogenic fluid comprises a source of cryogenic fluid, a pipe connecting said source of cryogenic fluid to said inner tube for supplying cryogenic fluid to the interior of said inner tube and to said porous substrate, and at least one vent connected to said inner tube at a spaced location from said pipe for venting cryogenic fluid from said inner tube.

9. A superconducting electrical conductor assembly according to claim 8 including means for grounding the assembly electrically connected between said inner tube and earth.

10. A method of producing a superconducting electrical conductor comprising the steps of:

sintering a multiplicity of ceramic fibers together to form a porous substrate of bonded fibers;

coating a ceramic oxide superconducting material on the fibers of the substrate;

surrounding the coated substrate with first an inner tube and then an outer tube to define an annular space with the inner tube to provide for evacuation so as to produce a thermal barrier therein;

placing electrical and heat insulation on an outer surface of the outer tube; and

supplying a cryogenic liquid to the interior of the inner tube for cooling the superconducting material to its critical temperature of superconductivity.

11. A method according to claim 10 further comprising the steps of:

positioning a supply of cryogenic fluid above the outer tube at a location along the tube;

supplying cryogenic fluid from the source by gravity into the inner tube; and

venting the cryogenic material at a spaced location from the source in a low flow open percolation circuit.

12. A method according to claim 11 further comprising the step of providing quench protection at intervals along the superconducting electrical conductor.

13. A method according to claim 10 wherein the step of coating includes applying the superconducting material to the substrate epitaxially.